Roofing granules comprising agglomerated inorganic material, and building materials, such as shingles, that include such roofing granules. By fabricating roofing granules from agglomerating inorganic material it is possible to tailor the particle size distribution so as to provide optimal shingle surface coverage, thus reducing shingle weight and usage of raw materials. Additionally, the use of agglomeration permits the utilization of by-products from conventional granule production processes.

This invention, in embodiments, relates to a roofing material comprising (a) a coated substrate having a top surface and a back surface, and (b) a plurality of roofing granules applied to the top surface of the coated substrate. The plurality of roofing granules comprises from 50% to 100% of unitary, uncoated, non-mineral based particles. This invention, in embodiments, further relates to a method of preparing such roofing material.

A liquid applied hail and rain protection roofing material for commercial applications and the process for applying the commercial roofing materials. This is an elastomeric material which is embedded with fiberglass and/or granules of stone-like rubber rock to provide for strength and to resist the hail. An Ultraviolet Ray protection can also be applied. The materials utilized increase the utility as a roofing membrane by making it more elastic and by resulting in greater flexibility at low temperatures and in greater heat resistance at high temperatures. This flexibility prevents softening/flow and deformation from mechanical forces, such as those associated with maintenance personnel walking on the roofing membrane. A roofing membrane may be formed of the material as a laminate of a plurality of types of modified layers at the worksite pre-made as panels then installed at the worksite.

Provided are roofing granules, such as algaecidal roofing granules, methods for making them and their use in roofing products. In one aspect, the disclosure provides an algaecidal roofing granule that comprises an ion-exchanged zeolite disposed within the binder, wherein the ion-exchanged zeolite comprises algaecidal ions.

Asphalt sealcoats and asphalt shingle waste coatings for roofing materials are provided. A roofing material comprises a substrate having an exposed surface and an unexposed surface. An asphalt shingle waste coating is located on at least a portion of the exposed surface of the substrate. The asphalt shingle waste coating comprises an asphalt shingle waste, wherein the asphalt shingle waste comprises a waste asphalt and a limestone. An asphalt sealcoat is located on at least a portion of the asphalt shingle waste coating. The asphalt sealcoat is substantially free of the asphalt shingle waste. The asphalt sealcoat has a thickness of no greater than 50% of a thickness of the asphalt shingle waste coating.

The present disclosure relates generally to roofing elements and methods for making them. In one embodiment, the disclosure provides a roofing element in the form of a roofing shingle that includes a body of a foamed cured cross-linked polymer, the body having a top surface and a bottom surface, the body extending substantially in a plane and having a thickness in the range of 0.5 mm to 35 mm; and a layer of weather-resistant roofing granules disposed on and adhered at the top surface of roofing element. The roofing element can be made by providing a body of wet foamed curable composition, and allowing the curable composition to cure to provide the body of foamed cured cross-linked polymer.

This invention relates to coated roofing granules, roofing materials made therefrom, and methods of preparing such coated roofing granules. By coating roofing granules with an aqueous coating that includes water, a silicon-containing oligomer or polymer, and an acrylic resin, coated roofing granules can be prepared that exhibit reduced staining as compared to traditional roofing granules that are treated with petroleum oil.

Shingle blanks including a first fold region, a second fold region, a third region, a lower edge and an upper edge are provided. The shingle blank has a length. The first and second fold regions extend substantially across the length of the shingle blank. The second fold region is positioned between the first and third fold regions. A first perforation line is positioned between the second and third fold regions. A second perforation line is positioned between the first and second fold regions. A reinforcement material is positioned over the first perforation line and configured to reinforce the first perforation line. The reinforcement material includes apertures configured to allow an asphalt coating to bleed through the reinforcement material. The first and second perforation lines facilitate folding of the first and second fold regions on top of the third region to form a three layered stack.

Solar reflective roofing granules include a binder and inert mineral particles, with solar reflective particles dispersed in the binder. An agglomeration process preferentially disposes the solar reflective particles at a desired depth within or beneath the surface of the granules.

Granules include a hydrophobic surface treatment. The hydrophobic surface treatment may include a hydrocarbon oil and a silicon-containing polymer, in which the hydrocarbon oil is present in an amount of at least 0.025 percent by weight, and the silicon-containing polymer is present in an amount of greater than 0.05 percent by weight of the roofing granules. The hydrophobic surface treatment may include silicon-containing polymer present in an amount of greater than 0.05, greater than 0.25 percent, or greater than 0.5 percent by weight of the roofing granules. Use of the granules as roofing granules is also disclosed. A construction article includes a substrate, an organic coating, and the roofing granules at least partially embedded in the organic coating. Methods of making the granules and the construction article are also disclosed.