Present invention relates to the field of Building Integrated Solar systems that help in generating electricity. It is a solar board that can be used as a roof, faade or other building applications. It also relates to a method of preparing, designing and producing the Solar Cement Boards by integrating the Cement boards with that of solar panels to form an envisaged single entity. The Solar Cement Board SCB comprises a plurality of Solar energy capturing components like Photo Voltaic (PV) cells or the like, sandwiched over specially treated Fiber cement board or the likes. The SCB comprises of a toughened glass and/or a thin film on top, ethylene vinyl acetate film as an encapsulate in the middle, and polyvinyl fluoride film as a back sheet. The SCB with top, middle and a back sheet is laminated together with Fiber cement board or the like providing a water-resistant enclosure. This is ultimately a unique integrated solar product.

Roofing panels with water shedding features may be installed on the roof of a house or other structure in lieu of or as an underlayment for traditional roofing materials. The water shedding features can be built into a base of the roofing panels, as part of a frame for the roofing panels, or formed as part of a waterproofing layer applied to the base of the roofing panels, or which can be configured as a roofing panel. The roofing panels also can be installed in overlapping courses along a roof with water shedding features applied thereto or incorporated along one or more peripheral edges. The water shedding features of adjacent roofing panels will collect and divert water away from the upper surfaces and/or away from headlap and/or sidelap joints defined between the roofing panels.

Roofing panels with water shedding features may be installed on the roof of a house or other structure in lieu of or as an underlayment for traditional roofing materials. The water shedding features can be built into a base of the roofing panels, as part of a frame for the roofing panels, or formed as part of a waterproofing layer applied to the base of the roofing panels, or which can be configured as a roofing panel. The roofing panels also can be installed in overlapping courses along a roof with water shedding features applied thereto or incorporated along one or more peripheral edges. The water shedding features of adjacent roofing panels will collect and divert water away from the upper surfaces and/or away from headlap and/or sidelap joints defined between the roofing panels.

A metal roof panel includes a rib with a unique shape. The rib is bilateral with upwardly angled sides that each transition into an indentation, with both indentations transitioning into a central flat apex. Between each rib is a channel, preferably including at least one raised surface. The lower surface of the channel between the raised surfaces, and the top of the raised surfaces, are substantially planar and parallel to the flat surface of the apex of the panel. A unique method of manufacturing the roof panel employs a roll machine configured to shape a piece of sheet metal into the roof panel by modifying the shape in many small increments, which allows the final product to have a fairly intricate bend pattern.

In an embodiment, a method includes applying a liquid plural component polymer to a sloped roof to form a protective surface that inhibits moisture seepage to the roof sheathing. In some embodiments, the plural component polymer may be a polyurea compound having a hardening time that is less than approximately 10 minutes. In some embodiments, one or more of the components may be aerated prior to application to the roof substrate. In some embodiments, one or more polystyrene panels may be affixed to the sloped roof prior to application of the liquid plural component polymer. Other embodiments are described and claimed.

In an embodiment, a method includes applying a liquid plural component polymer to a sloped roof to form a protective surface that inhibits moisture seepage to the roof sheathing. In some embodiments, the plural component polymer may be a polyurea compound having a hardening time that is less than approximately 10 minutes. In some embodiments, one or more of the components may be aerated prior to application to the roof substrate. In some embodiments, one or more polystyrene panels may be affixed to the sloped roof prior to application of the liquid plural component polymer. Other embodiments are described and claimed.

Building integrated photovoltaic (BIPV) systems provide for solar panel arrays that can be aesthetically pleasing and appear seamless to an observer. BIPV systems can be on-roof systems, elevated from the surface of a roof, being flush or forming a substantively uniform plane with roof panels or other panels mimicking a solar panel appearance. Pans supporting BIPV solar panels can be coupled by standing seams to other photovoltaic-supporting pans or pans supporting non-photovoltaic structures, having both functional and aesthetic advantages. In some configurations, inverted seams can couple photovoltaic-supporting pans and non-photovoltaic structures, forming a substantively planar surface. In some configurations, the appearance of BIPV systems can be particularly aesthetically pleasing and generally seamless to an observer.

Building integrated photovoltaic (BIPV) systems provide for solar panel arrays that can be aesthetically pleasing and appear seamless to an observer. BIPV systems can be on-roof systems, elevated from the surface of a roof, being flush or forming a substantively uniform plane with roof panels or other panels mimicking a solar panel appearance. Pans supporting BIPV solar panels can be coupled by standing seams to other photovoltaic-supporting pans or pans supporting non-photovoltaic structures, having both functional and aesthetic advantages. In some configurations, inverted seams can couple photovoltaic-supporting pans and non-photovoltaic structures, forming a substantively planar surface. In some configurations, the appearance of BIPV systems can be particularly aesthetically pleasing and generally seamless to an observer.

A metal roof panel includes a rib with a unique shape. The rib is bilateral with upwardly angled sides that each transition into an indentation, with both indentations transitioning into a central flat apex. Between each rib is a channel, preferably including at least one raised surface. The lower surface of the channel between the raised surfaces, and the top of the raised surfaces, are substantially planar and parallel to the flat surface of the apex of the panel. A unique method of manufacturing the roof panel employs a roll machine configured to shape a piece of sheet metal into the roof panel by modifying the shape in many small increments, which allows the final product to have a fairly intricate bend pattern.

An illustrative example enclosure includes a support frame having longitudinal beams and lateral channel members that define an outward facing flow passage. A first roof panel and a second roof panel respectively include lateral edges aligned with the channel members. The lateral edge of the first roof panel is situated adjacent the lateral edge of the second roof panel. An interface between the lateral edge of the first roof panel and the lateral edge of the second roof panel is situated above or within the flow passage of one of the channel members. At least one seal engages the first roof panel and the second roof panel. The seal is received in the flow passage of the channel member in sealing engagement with the channel member.