The present invention relates to a manufacturing process in situ of concrete towers for wind turbines which enables executing a design of concrete tower manufactured in situ by means of climbing formwork, which reduces the execution time of the concrete tower, where the invention also relates to the associated concrete tower for wind turbine.

A tower includes a plurality of stacked sections extending in a longitudinal direction from a base section to a top section. At least one of the stacked sections includes a first block and a second block joined together. The first block and the second block have interlocking portions such that a first portion of the first block is located above a first portion of the second block in the longitudinal direction.

A tower includes a plurality of stacked sections extending in a longitudinal direction from a base section to a top section. At least one of the stacked sections includes a first block and a second block joined together. The first block and the second block have interlocking portions such that a first portion of the first block is located above a first portion of the second block in the longitudinal direction.

A method for manufacturing a tower structure of a wind turbine includes printing, via an additive printing device, the tower structure of the wind turbine of a cementitious material. During printing, the method includes embedding one or more reinforcement sensing elements at least partially within the cementitious material at one or more locations. Thus, the reinforcement sensing element(s) are configured for sensing structural health of the tower structure, sensing temperature of the cementitious material, heating to control cure time of the cementitious material, and/or reinforcing the cementitious material. In addition, the method includes curing the cementitious material so as to form the tower structure.

A method for manufacturing a tower structure of a wind turbine includes printing, via an additive printing device, the tower structure of the wind turbine of a cementitious material. During printing, the method includes embedding one or more reinforcement sensing elements at least partially within the cementitious material at one or more locations. Thus, the reinforcement sensing element(s) are configured for sensing structural health of the tower structure, sensing temperature of the cementitious material, heating to control cure time of the cementitious material, and/or reinforcing the cementitious material. In addition, the method includes curing the cementitious material so as to form the tower structure.

The invention introduces a connection system for connecting a shaft of a wind tower to a support surface, by means of a shaft, a foundation cage and a plurality of pairs of tendons wherein each tendon has a lower anchoring adapted for the placement thereof inside the foundation, an upper anchoring, at least one strand with a first end and a second end, the strand extending from the upper anchoring to the lower anchoring, a pair of sleeves for each strand, a sleeve fixed to the upper anchoring and a sleeve fixed to the lower anchoring, each sleeve housing a segment of the strand. Additionally, the system introduces a method for connecting a shaft of a wind tower to a support surface.

The invention introduces a connection system for connecting a shaft of a wind tower to a support surface, by means of a shaft, a foundation cage and a plurality of pairs of tendons wherein each tendon has a lower anchoring adapted for the placement thereof inside the foundation, an upper anchoring, at least one strand with a first end and a second end, the strand extending from the upper anchoring to the lower anchoring, a pair of sleeves for each strand, a sleeve fixed to the upper anchoring and a sleeve fixed to the lower anchoring, each sleeve housing a segment of the strand. Additionally, the system introduces a method for connecting a shaft of a wind tower to a support surface.

A method for manufacturing a tower structure of a wind turbine includes printing, via an additive printing device, a plurality of concentric sections of the tower structure of the wind turbine. The concentric sections may be printed simultaneously from concrete, may include tensioning cables or other structural supports, and may define other support flanges or overhangs. After curing, the method may include raising an inner section of the plurality of concentric sections to a top of an adjacent outer section and joining the two sections. This process may be repeated to telescope the concentric sections and raise the tower structure.

A method for manufacturing a tower structure of a wind turbine includes printing, via an additive printing device, a plurality of concentric sections of the tower structure of the wind turbine. The concentric sections may be printed simultaneously from concrete, may include tensioning cables or other structural supports, and may define other support flanges or overhangs. After curing, the method may include raising an inner section of the plurality of concentric sections to a top of an adjacent outer section and joining the two sections. This process may be repeated to telescope the concentric sections and raise the tower structure.

A foundation for wind turbine towers of the type used to support both metal towers and concrete towers of wind turbines that uses precast concrete or metal beams, combined with small footings concreted in situ, the beams being structurally connected at the central part of the foundation by the elements of connection and of support of the tower is disclosed. The invention affords the main advantage of achieving a notable reduction in the volume of materials used, both concrete and rebar, with a great reduction in assembly time and the consequent great economic savings as well as its ease of adaptation to different terrains is presented.