A method involves determining an expansion charge able to selectively expand, without perforating or cutting through, a wall of a tubular in a wellbore. The method includes determining conditions in the wellbore, including hydrostatic pressure bearing on the tubular in the wellbore, and a physical characteristic of the tubular. At a second location other than the wellbore, at least one of the conditions determined in the wellbore is reproduced, and a test tubular is provided at the second location. A test expansion charge able to expand, without perforating or cutting through, the wall of the test tubular, is determined based on the determined conditions. The determined test expansion charge is positioned within the test tubular, and is then actuated to expand the wall of the test tubular radially outward, without perforating or cutting through the wall, to form a test protrusion in the wall of the test tubular.

A method involves determining an expansion charge able to selectively expand, without perforating or cutting through, a wall of a tubular in a wellbore. The method includes determining conditions in the wellbore, including hydrostatic pressure bearing on the tubular in the wellbore, and a physical characteristic of the tubular. At a second location other than the wellbore, at least one of the conditions determined in the wellbore is reproduced, and a test tubular is provided at the second location. A test expansion charge able to expand, without perforating or cutting through, the wall of the test tubular, is determined based on the determined conditions. The determined test expansion charge is positioned within the test tubular, and is then actuated to expand the wall of the test tubular radially outward, without perforating or cutting through the wall, to form a test protrusion in the wall of the test tubular.

A non-explosive downhole tool for creating openings in tubulars and or earthen formations includes a carrier holding a non-explosive material, such as thermate, a head connected with the carrier and having a port to eject a product of the ignited material from the head and a communication path extending from the material to the port and a moveable member in a closed position blocking the communication path and in an open position opening the communication path.

A non-explosive downhole tool for creating openings in tubulars and or earthen formations includes a carrier holding a non-explosive material, such as thermate, a head connected with the carrier and having a port to eject a product of the ignited material from the head and a communication path extending from the material to the port and a moveable member in a closed position blocking the communication path and in an open position opening the communication path.

A severing apparatus is used for severing a conduit. The apparatus includes a main body section having an upper portion, a lower portion, and an intermediate portion. A combustible charge is located in the intermediate portion, and an ignition mechanism is coupled to the upper portion for igniting the combustible charge. A nozzle head is located in the lower portion and includes an internal cavity and a nozzle portion having apertures at spaced apart positions for providing passages from the internal cavity to outside of the nozzle head. The ignition mechanism is configured to ignite the combustible charge to create a flame and combustion products and pressure in the internal cavity for moving the nozzle head relative to the lower portion so that the nozzle portion protrudes out of the lower portion for passage of the flame and hot combustion products out of the apertures to sever the conduit.

A severing apparatus is used for severing a conduit. The apparatus includes a main body section having an upper portion, a lower portion, and an intermediate portion. A combustible charge is located in the intermediate portion, and an ignition mechanism is coupled to the upper portion for igniting the combustible charge. A nozzle head is located in the lower portion and includes an internal cavity and a nozzle portion having apertures at spaced apart positions for providing passages from the internal cavity to outside of the nozzle head. The ignition mechanism is configured to ignite the combustible charge to create a flame and combustion products and pressure in the internal cavity for moving the nozzle head relative to the lower portion so that the nozzle portion protrudes out of the lower portion for passage of the flame and hot combustion products out of the apertures to sever the conduit.

A downhole tool (1) for manipulating a target, includes a housing (2). The housing includes an inner surface (5) configured for mounting to a tubular carrier; and an outer surface (10). At least one chamber (20) is provided between the inner surface (5) and the outer surface (10) and contains at least one propellant source (22) and an ignition system. One or more outlets (12) lead from the chamber (20) to the outer surface (10), for combustion products from the at least one propellant source. The downhole tool may be employed for perforating and may be included in a hydraulic fracturing assembly. A method of hydraulic fracturing in a wellbore using the tool is provided.

A downhole tool (1) for manipulating a target, includes a housing (2). The housing includes an inner surface (5) configured for mounting to a tubular carrier; and an outer surface (10). At least one chamber (20) is provided between the inner surface (5) and the outer surface (10) and contains at least one propellant source (22) and an ignition system. One or more outlets (12) lead from the chamber (20) to the outer surface (10), for combustion products from the at least one propellant source. The downhole tool may be employed for perforating and may be included in a hydraulic fracturing assembly. A method of hydraulic fracturing in a wellbore using the tool is provided.

A well tool device for forming a permanent well barrier includes a housing having a circular cross-section and a longitudinal extension; a pyrotechnic mixture provided in the housing; a flow generating device provided in the housing; and a motor for driving the flow generating device. After ignition, the pyrotechnic mixture turns into a molten mass; and the flow generating device is configured to generate a forced flow of the molten mass. A method for forming a permanent well barrier using the well tool device includes installing the well tool device in a well; and igniting the pyrotechnic mixture. The pyrotechnic mixture turns into a molten mass upon ignition. The method further includes starting the motor; and generating a forced flow of molten mass by the flow generating device.

A wellbore isolation system is disclosed. The wellbore isolation system includes a junction positioned at an intersection of a first wellbore and a second wellbore, and a deflector disposed in the junction such that a path into the first leg of the junction is obstructed and engaged with the first leg of the junction to form a fluid and pressure tight seal. The junction includes a first leg extending downhole into the first wellbore, and a second leg extending downhole into the second wellbore. The deflector includes a channel extending axially through the deflector, and a degradable plug disposed in the channel and engaged with the channel to prevent fluid flow through the channel.