The invention comprises a product. The product comprises a foam insulating panel, the panel having a first primary surface and an opposite second primary surface, wherein the foam insulating panel defines at least one recessed channel in the first primary surface, the at least one recessed channel being sized and shaped to provide a mold for a structural reinforcing member. The product also comprises a concrete panel formed on the first primary surface and filling the at least one recessed channel so as to provide a structural reinforcing member for the concrete panel. The product further comprises an elongate anchor member in the foam insulating panel and extending from the first primary surface of the foam insulating panel into the concrete panel. A method of making a composite reinforced insulated concrete structure is also disclosed.

A construction board includes a foam body having first and second planar surfaces, said foam body including a polyisocyanurate foam matrix defining a plurality of closed cells, said closed cells being at least substantially devoid of hydrocarbon blowing agents, and said foam body being characterized by a density, pursuant to ASTM C303, of at least 2.5 lbs/ft.sup.3; and a facer disposed on a planar surface of said foam body, said facer including a glass substrate having an internal planar surface proximate to said foam body and an external planar surface opposite said foam body, a first coating disposed on said external surface, and a second coating disposed on or proximate to said internal surface, where said first coating disposed on said external surface includes an inert filler, and where said second coating disposed on or proximate to said internal surface includes intumescent material.

A construction board includes a foam body having first and second planar surfaces, said foam body including a polyisocyanurate foam matrix defining a plurality of closed cells, said closed cells being at least substantially devoid of hydrocarbon blowing agents, and said foam body being characterized by a density, pursuant to ASTM C303, of at least 2.5 lbs/ft.sup.3; and a facer disposed on a planar surface of said foam body, said facer including a glass substrate having an internal planar surface proximate to said foam body and an external planar surface opposite said foam body, a first coating disposed on said external surface, and a second coating disposed on or proximate to said internal surface, where said first coating disposed on said external surface includes an inert filler, and where said second coating disposed on or proximate to said internal surface includes intumescent material.

A method of manufacturing building panels includes assembling a frame of a building panel. The frame defines at least one cavity and at least one injection aperture in fluid communication with the at least one cavity. The method also includes positioning the frame on one of a base and a shelf of a multi-panel consolidation device having a plurality of shelves, with the shelves being in an expanded configuration, and at least substantially enclosing the at least one cavity. The method also includes forcing the shelves of the multi-panel consolidation device into a collapsed configuration, and injecting an expandable polymer through the at least one injection aperture into the at least one cavity. The method further includes forcing the shelves into an expanded configuration after a predetermined period of time selected to permit the expandable polymer to form a foam bonded to the frame.

A method is disclosed for the method of building a structure. The method includes laying a foundation; running tubing within a column form; pouring the concrete into the column form; and forming walls so as to define the structure. The walls are formed from concrete columns separated by foam. The concrete attaches to the insulation as the concrete sets. A roof is also included and formed from a plurality of sections. The roof is placed in communication with the walls.

The present disclosure relates to a precast load bearing roof deck element for a building comprising an upper floor layer of concrete, a load bearing steel reinforced lower layer of concrete, at least one thermally insulating layer located between and separating the upper floor layer of concrete and the lower layer of concrete, and a plurality of binders extending between the lower layer of concrete and the upper floor layer of concrete, the roof deck element configured to be mounted on a load bearing construction of the building. The disclosure also relates to a roof construction comprising a load bearing construction, such as a column and beam construction, and at least two of the above mentioned precast load bearing roof deck elements, wherein the roof deck elements are positioned side by side forming a gap between the roof deck elements, wherein the distance between the roof elements is between 0 mm and 100 mm, or between 1 mm and 100 mm. Furthermore the present disclosure relates to a method for manufacturing a load bearing roof deck element and a method for installing a roof construction on a load bearing construction of a building.

The present disclosure relates to a precast load bearing roof deck element for a building comprising an upper floor layer of concrete, a load bearing steel reinforced lower layer of concrete, at least one thermally insulating layer located between and separating the upper floor layer of concrete and the lower layer of concrete, and a plurality of binders extending between the lower layer of concrete and the upper floor layer of concrete, the roof deck element configured to be mounted on a load bearing construction of the building. The disclosure also relates to a roof construction comprising a load bearing construction, such as a column and beam construction, and at least two of the above mentioned precast load bearing roof deck elements, wherein the roof deck elements are positioned side by side forming a gap between the roof deck elements, wherein the distance between the roof elements is between 0 mm and 100 mm, or between 1 mm and 100 mm. Furthermore the present disclosure relates to a method for manufacturing a load bearing roof deck element and a method for installing a roof construction on a load bearing construction of a building.

This invention relates to prefabricated, lightweight, multi-component structural modular building panels and modular building systems. The said panels are framed with edge members that have a unique connecting shape, making them modular. The multi-component panel allows for design flexibility and the mass manufacturing of its components. Connectors serve as a link to assemble the panels together, and to connect them to corners, floors or foundations, roof panels and the roof apex member, and or other conventional construction elements. Connectors and members, all with unique connecting shapes, coupled with the said panels, create a structural wall, roof, similar structure or building system. Assembled panels and members incorporate the primary building structure and the building envelope. The assembled panels, members and other components of the building system, in part or whole, can be flat packed for easy transport and shipping, and can be assembled quickly and easily with semi-skilled labor.

This invention relates to prefabricated, lightweight, multi-component structural modular building panels and modular building systems. The said panels are framed with edge members that have a unique connecting shape, making them modular. The multi-component panel allows for design flexibility and the mass manufacturing of its components. Connectors serve as a link to assemble the panels together, and to connect them to corners, floors or foundations, roof panels and the roof apex member, and or other conventional construction elements. Connectors and members, all with unique connecting shapes, coupled with the said panels, create a structural wall, roof, similar structure or building system. Assembled panels and members incorporate the primary building structure and the building envelope. The assembled panels, members and other components of the building system, in part or whole, can be flat packed for easy transport and shipping, and can be assembled quickly and easily with semi-skilled labor.

A panel for forming part of a partition is disclosed. The partition may, for example, be a roof, a wall or a floor of a building. The panel comprises: a central panel; two support members; and a resiliently compressible portion. The two support members are disposed on opposed sides of the central panel, each of the two support members extending generally perpendicularly to a plane of the central panel. The resiliently compressible portion is arranged between the two support members such that a distance between the two support members can be reduced by compressing the resiliently compressible portion.