A method of injection molding a building product includes providing an injection mold with a plurality of gates located adjacent a perimeter of the injection mold. The method further includes commingling a first material and a second material into a flow, the second material comprising a color that contrasts with a color of the first material and injecting the commingled flow into the plurality of gates to form a building product. Thereafter, the method includes removing the building product from the injection mold. The second material extends through an interior of the building product and appears as contrasting streaks on an exterior of the building product to form a variegated grain appearance. The method also includes notching a portion of the building product, such that the building product has a substantially linear grain in an exposed portion thereof.

Load support structures for mounting a load atop a raised rib metal panel roof make use of relatively small, inexpensive, and easy-to-make adapter plugs as interfaces between the raised ribs and one or more component pieces or members of the load support structure, such as an upper diverter or a lower closure member. The adapter plug has an inner surface and an outer surface, the inner surface having an inner profile substantially matching or conforming to some or all of the profile of a particular style of rib profile. The outer surface of the adapter plug has a standardized shape, some or all of which is made to conform to an upper diverter, lower closure, and/or other component member of the load support structure.

A building panel of the roofing or siding type is disclosed, as well as a building structure having such roofing or siding panels, in which the panels are comprised of two different types of building materials. The composite panel includes at least one layer of synthetic polymeric building material, having adhesively secured thereto at least one layer of asphalt based building material, with outer, upper surfaces of the panel, that would be weather-exposed in the installed condition on a building structure being comprised of the asphalt based building material, and with the synthetic polymeric layer(s) of polymeric building material being weather-protected in the installed condition on a building structure.

A method of injection molding a building product includes providing an injection mold with a plurality of gates located adjacent a perimeter of the injection mold. The method further includes commingling a first material and a second material into a flow, the second material comprising a color that contrasts with a color of the first material and injecting the commingled flow into the plurality of gates to form a building product. Thereafter, the method includes removing the building product from the injection mold. The second material extends through an interior of the building product and appears as contrasting streaks on an exterior of the building product to form a variegated grain appearance. The method also includes notching a portion of the building product, such that the building product has a substantially linear grain in an exposed portion thereof.

Building integrated photovoltaic (BIPV) systems provide for solar panel arrays that can be aesthetically pleasing to an observer. BIPV systems can be incorporated as part of roof surfaces as built into the structure of the roof, particularly as photovoltaic modules having the appearance of a plurality of roofing tiles that each have photovoltaic cells. Each photovoltaic module may include a metal backer, photovoltaic cells, and light transmissive top sheets adhered to both the metal backer and the photovoltaic cells. BIPV systems can also include non-photovoltaic modules that appear similar to photovoltaic modules, but do not collect solar energy.

The present concept is a method of roofing a bare roof deck. Asphalt shingles and metal flashings are applied to a wood deck of a roof before flashings and asphalt capping are applied. Metal panels are applied overtop of existing asphalt roof, thereby creating a metal overlay configured such that substantially all of the asphalt shingles are covered with a metal panel for preventing further degradation of asphalt components by shielding from sunlight, UV rays, excessive moisture, snow, wind, ice and fire. No further flashings are installed thereby the metal panel overlay creates a semi-watertight seal wherein the metal panel overlay together with asphalt roof is adapted to create a watertight seal. The present concept is also a method for roofing an existing asphalt shingled roof where metal panels are applied overtop the existing asphalt shingled roof. This creates a metal overlay that covers substantially all of the asphalt shingles for preventing further degradation of asphalt components, and provides a method of preserving an asphalt shingled roof.

An injection molded product is disclosed and includes a shingle resembling a cedar shingle tile formed from an amorphous or semi-crystalline thermoplastic and having a wood grain direction. The injection molded product also includes streaks in the shingle that are substantially parallel to the wood grain direction and the streaks extend through an interior of the shingle and appear as contrasting streaks on an exterior of the shingle to form a variegated wood grain appearance. The injection molded product further includes an injection molded vestige in the shingle. The injection molded vestige is located adjacent to a perimeter of the shingle and the injection molded vestige comprises a location at which material entered an injection mold through a gate.

A roofing, cladding or siding module is described. The module comprises an underlapping region adapted to be substantially covered by an exposed region of an adjacent overlapping module when installed on a building surface. A plurality of projections are formed on an underside of the underlapping region. The projections are feet to support the module on the building surface to provide a gap between the module and the building surface, and/or provide a profile on the underside of the underlapping region to define a pathway for air flow between the module and the building surface. Each projection is formed by a downwardly projecting portion of the underlapping region with a corresponding cavity in an upper side of the underlapping region, and the cavity is shaped to prevent or minimize water pooling in the cavity.

A method for installing a roof tile covering on a roof structure comprising: providing a plurality of roof tiles comprising a porcelain body and an attachment hole above the roof structure; placing and fixing a part of the plurality of roof tiles onto the roof structure, forming a horizontal row; interrupting the horizontal row at a distance from a hip or valley of the roof structure; cutting a roof tile to provide a triangular or trapezoidal piece comprising one or more attachment holes; placing and fixing the triangular or trapezoidal piece onto the roof structure over the hip or valley, leaving a gap between the triangular or trapezoidal piece and the plurality of roof tiles in the horizontal row; and placing and fixing at least one roof tile on the roof structure over the gap, wherein the roof tile covering comprises a plurality of horizontal rows of roof tiles.

A roof vent for supporting a solar panel is provided. The roof vent includes a vent member and a solar panel support element. The vent member is sized and shaped to mimic the appearance of a roof cover element. The vent member includes an upper portion and a lower portion, the upper portion separated from the lower portion by a gap. The solar panel support element is attached to the vent member.