An interlocking panel system for top-down installation on an underlying structure including a plurality of panels, with an uphill course and a downhill course where each panel is generally rectangular, having an uphill edge and opposing downhill edge. An interlocking member is disposed along the uphill edge, and a receiving member adapted to receive the interlocking member and a joining flange are disposed along the downhill edge. A panel of the uphill course is affixed to an underlying structure via fasteners through the joining flange. The interlocking member of a panel of the downhill course is insertable into the receiving member of the uphill course, and the position of the panel of the downhill course is adjustable within the span of the receiving member.

A roof panel includes a planar body having top and bottom edges, with a downturn edge extending therebetween, and an opposing channel edge. The downturn edge overlays a channel edge of an adjacent panel. The bottom edge overlays a top edge of another adjacent panel. A plurality of courses extends between the channel and downturn edges. Each course includes a nesting ridge to receive the downturn edge of an adjacent panel and to position a top surface of the panel flush with adjacent panels. Surface channels and contoured ridges are defined within each course. A drain aperture of the drip edge aligns with an adjacent channel edge to direct material through the drain aperture and onto adjacent panels. A gable member engages an edge when the panel has one or fewer laterally adjacent panels, wherein the gable member is flush with the adjacent planar body.

A panel for attachment to a mounting surface includes a plurality of raised faces formed and extending between an upper edge and a lower edge of the panel, and a plurality of recessed keyways defined between each of the raised faces. The panel may have a recessed base at the lower edge of the keyways defining a fold lip adjacent the mounting surface, and a full base formed at the lower edge of the raised faces and extending beyond the recessed base.

A panel for attachment to a mounting surface includes a plurality of raised faces formed and extending between an upper edge and a lower edge of the panel, and a plurality of recessed keyways defined between each of the raised faces. The panel may have a recessed base at the lower edge of the keyways defining a fold lip adjacent the mounting surface, and a full base formed at the lower edge of the raised faces and extending beyond the recessed base. The fold lip provides a reaction point for an under lap extending from the lower edge toward the upper edge. The panel may include a lock flange formed at the upper edge. The lock flange defines a lock slot between layers of the panel, and closes the lock slot to substantially zero depth at a first touch point and a second touch point.

The present concept is a method of roofing a bare roof deck. Asphalt shingles and metal flashings are applied to a wood deck of a roof before flashings and asphalt capping are applied. Metal panels are applied overtop of existing asphalt roof, thereby creating a metal overlay configured such that substantially all of the asphalt shingles are covered with a metal panel for preventing further degradation of asphalt components by shielding from sunlight, UV rays, excessive moisture, snow, wind, ice and fire. No further flashings are installed thereby the metal panel overlay creates a semi-watertight seal wherein the metal panel overlay together with asphalt roof is adapted to create a watertight seal. The present concept is also a method for roofing an existing asphalt shingled roof where metal panels are applied overtop the existing asphalt shingled roof. This creates a metal overlay that covers substantially all of the asphalt shingles for preventing further degradation of asphalt components, and provides a method of preserving an asphalt shingled roof.

A roof panel includes a planar body having top and bottom edges, with a downturn edge extending therebetween, and an opposing channel edge. The downturn edge overlays a channel edge of an adjacent panel. The bottom edge overlays a top edge of another adjacent panel. A plurality of courses extends between the channel and downturn edges. Each course includes a nesting ridge to receive the downturn edge of an adjacent panel and to position a top surface of the panel flush with adjacent panels. Surface channels and contoured ridges are defined within each course. A drain aperture of the drip edge aligns with an adjacent channel edge to direct material through the drain aperture and onto adjacent panels. A gable member engages an edge when the panel has one or fewer laterally adjacent panels, wherein the gable member is flush with the adjacent planar body.

A first plurality of roofing shingles installed in a first plurality of rows on a roof deck, and a second plurality of roofing shingles installed in a second plurality of rows. An edge of one of the second roofing shingles in each of the second rows is offset from the edge of another one of the second roofing shingles in another adjacent one of the second rows. An edge of a first photovoltaic shingle is juxtaposed with the edge of a first roofing shingle of the second roofing shingles in a first row of the second rows. The edge of at least another photovoltaic shingle in at least one of another row of the second rows is substantially aligned with the edge of the first photovoltaic shingle. An additional roofing shingle is installed intermediate one of the second roofing shingles and one of the photovoltaic shingles.

A system includes a plurality of photovoltaic modules, each having a mat with an edge and a spacer with an edge, the edge of the mat being attached to the edge of the spacer. The spacer includes a plurality of support members and a solar module mounted to the support members. Each of the support members includes a ledge. The solar module and the ledge form a space therebetween. The space is sized and shaped to receive an edge of a solar module of another of the photovoltaic modules. The spacer of one of the photovoltaic modules overlays the mat of another of the photovoltaic modules.

A system including a plurality of photovoltaic modules and a plurality of roofing shingles installed on a roof deck. Each of the photovoltaic modules includes a plurality of solar cells. Each of the plurality of roofing shingles includes a core layer and a cap layer composed of a first polymer material and having a first surface and a pattern printed on the first surface. The pattern includes a depiction of a plurality of solar cells that extends between the first end and the second end.

The present disclosure provides a new design for an injection molded roof panel with multiple improvements. The panel is made from PVC-like materials via injection molding with a large standard size. It comprises laterally and longitudinally sloped watercourses and arches. A tongue at the front connects to a vertically adjacent panel's rear upper interlocking member. Interlocks at the lateral ends of the panel connect one panel to another horizontally adjacent panel. Condensed water ridges underneath the panel drain condensation to the panel's front, where it is drained with angled weep holes on the tongue. The upper surface has a non-smooth low-noise texture to prevent slips/falls and reduce noise. The roof panel is secured onto roof sheathing with nail flanges with screw holes/bosses. The design achieves improved water drainage, increased installation security and speed, improved wind resistance, increased personnel safety, reduced noise, lighter weight, lower cost, and improved lifespan.