E21B19/165

Non-stop circulation system for maintaining bottom hole pressure

A method for maintaining a constant bottom hole pressure during wellbore drilling operations, the method comprising supplying drilling fluid to the drill string via a top drive at a first pressure while flow of drilling fluid out of a wellbore annulus is restricted by a choke to hold pressure in a wellbore annulus and supplying drilling fluid to the drill string via the top drive at a second pressure lower than the first pressure and to a circulation coupler at a third pressure while flow of drilling fluid out of a wellbore annulus is restricted by a choke to hold pressure in the annulus, wherein the sum of the second and third pressures is approximately the same as the first pressure. The method also comprises supplying drilling fluid to the drill string via the circulation coupler at the third pressure while pumping drilling fluid into the wellbore annulus by a back pressure pump, wherein the bottom hole pressure at the bottom of the wellbore is maintained substantially constant during all steps of supplying drilling fluid to the drill string.

Optical monitoring of threaded connection make-up and break-out processes

A method of making-up or breaking-out tubular string components can include threading tubulars with each other while a camera obtains images of the tubulars, outputting image data from the camera to an image processor that detects optical flow vector fields from the image data, the optical flow vector fields representing displacements of the respective tubulars during the threading, and controlling the threading in response to a difference between the displacements. Another method can include positioning a camera so that the camera simultaneously observes at least two tubulars, threading the tubulars with each other, outputting image data from the camera to an image processor, the image processor detecting optical flow vector fields from the image data, the optical flow vector fields representing displacements of the respective tubulars during the threading, and controlling the threading in response to the image processor detecting the optical flow vector fields.

UNDERGROUND DRILL RIG AND SYSTEMS AND METHODS OF USING SAME

A drill rig having a longitudinal drilling axis, a front portion, and a rear portion can comprise a feedframe aligned with the longitudinal drilling axis, a first head assembly coupled to the feedframe and configured to rotate a drill string, and a rod holder proximate the front portion of the drill rig. A second head assembly can be movable on the feedframe along the longitudinal axis and can include a powered water swivel assembly comprising a spindle having an interior bore a drill rod connector at a first end of the spindle, a motor that is configured to rotate the spindle, a clutch configured to disengage the motor from the spindle, a gearbox that couples the motor to the spindle, and a water swivel that is configured to provide drilling fluid to the interior bore of the spindle.

Detecting Drill Pipe Connection Joints via Magnetic Flux Leakage
20220179120 · 2022-06-09 ·

An apparatus and methods for detecting drill pipe connection joints via magnetic flux leakage. An apparatus may include a magnet operable to magnetize a portion of a drill string extending out of a wellbore that extends into a subterranean formation below a drill rig and a sensor operable to facilitate magnetic flux measurements indicative of an amount of magnetic flux that leaked from the drill string along the magnetized portion of the drill string. The apparatus may further comprise a processing device having a processor and a memory storing a computer program code, wherein the processing device is operable to receive the magnetic flux measurements and detect a connection joint between adjacent drill pipes of the drill string based on the magnetic flux measurements.

RIG OPERATIONS CONTROLLER
20220178248 · 2022-06-09 ·

A method can include, during drilling operations at a wellsite, receiving operational data, where the data include hookload data, surface rotation data and block position data; training a controller using the hookload data, the surface rotation data and the block position data for determination of one or more transition thresholds, where the transitions thresholds include an in-slips to out-of-slips transition threshold and an out-of-slips to in-slips transition threshold; during the drilling operations, receiving additional operational data that include additional hookload data; and storing at least a portion of the additional operational data in association with slips state as determined based at least in part on a comparison of at least a portion of the additional hookload data and at least one of the determined transition thresholds.

DRILLING SYSTEMS AND METHODS
20220145747 · 2022-05-12 · ·

A drilling plant management system includes a database having information of equipment items on a drilling rig and in a well, a controller having a processor, and a tracker module. The information includes an identification and a location of each of the equipment items on the drilling rig or in the well. The controller receives update messages with the identification of an equipment item and information related to the equipment item, and updates the database with the information in the update message. Via the processor, the controller tracks a location of each of the equipment items and, once handled by a handling equipment, transmits an update message to the database with the identification of the equipment item and the location of the equipment item.

Handling tool for casing tongs

Embodiments of a vertical pipe handler system (50) and method of its use include a casing tong handling tool (10) connected to a lifting tool (55) having a gripper head (51) and supported by an arm (53) of the vertical pipe handler system. The casing tong connection (33) of the handling tool is located toward the tool's lower end (21) and may be offset in a horizontal direction from the connection (29) to the lifting tool. The casing tong (60) then hangs off-center relative to the lifting tool. The amount of offset may be effective to prevent interference between the gripper head and a tubular being handled by the casing tong.

HORIZONTAL DIRECTIONAL DRILL WITH FREEWHEEL MODE
20230304358 · 2023-09-28 ·

A horizontal directional drilling machine includes a drill string rotational drive unit having an output member configured to connect with and selectively drive rotation of a drill string, the rotational drive unit including a hydraulic motor. A hydraulic circuit has a configuration that puts the motor in a drive mode to apply torque and a second configuration that puts the motor in a freewheel mode disabled from applying torque. The hydraulic circuit includes a first fluid flow path for connecting the hydraulic motor through a first rotary ball valve to one of an inlet side and an outlet side of a drive pump, and a second fluid flow path for selectively connecting the hydraulic motor through a second rotary ball valve to the other side of the drive pump. In the first configuration, there is no pressure drop across the first and second rotary ball valves.

Riser bolt torque system

Present embodiments relate to a riser bolt torque device that is configured to couple a first riser joint to a second riser joint to form a riser of a subsea drilling system. The riser bolt torque device includes a first arm and a second arm, multiple torque tools supported on the first arm and the second arm, and one or more actuators configured to drive the first arm and the second arm to pivot relative to one another from an open configuration to a closed configuration to enable alignment between the multiple torque tools and a flange of the first riser joint.

AUTOMATIC SLIPS DETECTION SYSTEM FOR THE OPTIMIZATION OF REAL-TIME DRILLING OPERATIONS

A method for determining a slips status during a drilling operation of a subterranean formation. The method includes capturing, using one or multiple camera devices mounted on a drilling rig of the drilling operation, a plurality of images, each of the plurality of images comprising a portion that corresponds to a slips device of the drilling rig, generating, using a sensor device of the drilling rig, a plurality of parameters of the drilling rig, wherein the plurality of parameters are synchronized with the plurality of images, providing, by a computer processor, the plurality of parameters as input to a machine learning model of the drilling rig, and analyzing, by the computer processor and based on the machine learning model, the plurality of images to generate the slips status.