A method and related system and apparatus for refurbishing worn rail transit rails to a desired refurbished rail surface profile substantially similar to the surface profile of a newly-manufactured rail, comprising: depositing a first line of fill material along a lower-inside section to be refurbished; in N1 successive iterations thereafter, progressing circumferentially from the lower-inside section to be refurbished to an upper-outside section to be refurbished, depositing an n+1.sup.th line of fill material adjacent an n.sup.th line of fill material wherein the n.sup.th line of fill material substantially provides a flow barrier against the n+1.sup.th line of fill material flowing past the n.sup.th line of fill material.

The present invention relates in particular to a mold (M) for aluminothermic welding of a metal rail (1), which comprises at least two substantially identical pieces or shells (4), configured to be temporarily assembled opposite one another and on either side of said rail (1) to enclose the head (10), web (11) and foot (12) of this rail (1), each piece or shell (4) having an upper opening (43), which opens onto an internal cavity (44) bounded by walls (45, 46, 48) configured to enclose the head (10), the web (11) and the foot (12) of said rail (1), characterized by the fact that said internal cavity (44) comprises a compressible sealing coating (5) only against the walls (451, 46, 48) configured to enclose said web (11), foot (12) and underside of the head (10), with the exception of the rest of the head (10) and the underside of the foot (12).

The present invention relates in particular to a mold (M) for aluminothermic welding of a metal rail (1), which comprises at least two substantially identical pieces or shells (4), configured to be temporarily assembled opposite one another and on either side of said rail (1) to enclose the head (10), web (11) and foot (12) of this rail (1), each piece or shell (4) having an upper opening (43), which opens onto an internal cavity (44) bounded by walls (45, 46, 48) configured to enclose the head (10), the web (11) and the foot (12) of said rail (1), characterized by the fact that said internal cavity (44) comprises a compressible sealing coating (5) only against the walls (451, 46, 48) configured to enclose said web (11), foot (12) and underside of the head (10), with the exception of the rest of the head (10) and the underside of the foot (12).

A rail vehicle includes a milling device for finishing the running surface of track rails during the travel of the rail vehicle along the track rails. The rail vehicle has a chassis frame having wheel sets. The milling device is provided with a milling head, and includes a framework arranged on the chassis frame having a milling head receptacle, which is displaceable vertically and transversely in relation thereto. The milling head receptacle can be supported for the vertical guiding via a guide shoe on the running surface and for transverse guiding in parallel to the milling head shaft via a guide stop laterally on the railhead. The milling head receptacle forms a transverse carriage, which supports the guide shoe and the guide stop, and the guide path of which, which is vertically displaceable, is provided on the side of the milling head receptacle facing toward the guide shoe.

A rail vehicle includes a milling device for finishing the running surface of track rails during the travel of the rail vehicle along the track rails. The rail vehicle has a chassis frame having wheel sets. The milling device is provided with a milling head, and includes a framework arranged on the chassis frame having a milling head receptacle, which is displaceable vertically and transversely in relation thereto. The milling head receptacle can be supported for the vertical guiding via a guide shoe on the running surface and for transverse guiding in parallel to the milling head shaft via a guide stop laterally on the railhead. The milling head receptacle forms a transverse carriage, which supports the guide shoe and the guide stop, and the guide path of which, which is vertically displaceable, is provided on the side of the milling head receptacle facing toward the guide shoe.

A method for machining long edges of metal workpieces (2), wherein during the machining of the workpiece (2), all the cutting edges (z) are put into engagement with the machining surface (B) over an effective length (l) and having a cutting depth (t), and the removal of the chips is effected in each case over a length which is equivalent to the tooth spacing (a.sub.s) between the adjacent teeth simultaneously with their motion along the effective length (l).

A method for machining long edges of metal workpieces (2), wherein during the machining of the workpiece (2), all the cutting edges (z) are put into engagement with the machining surface (B) over an effective length (l) and having a cutting depth (t), and the removal of the chips is effected in each case over a length which is equivalent to the tooth spacing (a.sub.s) between the adjacent teeth simultaneously with their motion along the effective length (l).

A method and related system and apparatus for refurbishing worn rail transit rails to a desired refurbished rail surface profile substantially similar to the surface profile of a newly-manufactured rail, comprising: depositing a first line of fill material along a lower-inside section to be refurbished; in N1 successive iterations thereafter, progressing circumferentially from the lower-inside section to be refurbished to an upper-outside section to be refurbished, depositing an n+1.sup.th line of fill material adjacent an n.sup.th line of fill material wherein the n.sup.th line of fill material substantially provides a flow barrier against the n+1.sup.th line of fill material flowing past the n.sup.th line of fill material.

A milling system for milling a track surface with at least one rotatable milling plate. A modular blade system for each milling plate allows individual blades to be removed and replaced when an individual blade becomes dull or broken. The blade system also allows the milling plates to be oriented in both Type 2 and Type 3 configurations depending upon track surroundings and the presence of encumbrance. The milling plates can be mounted to a positioning assembly for adjusting the relative distance between the milling plate and the track surface as well as the angle at which the milling plate engages the track surface. The milling system can include a depth guide so as to physically prevent the milling plate from cutting too deeply into the track surface.

A milling system for milling a track surface with at least one rotatable milling plate. A modular blade system for each milling plate allows individual blades to be removed and replaced when an individual blade becomes dull or broken. The blade system also allows the milling plates to be oriented in both Type 2 and Type 3 configurations depending upon track surroundings and the presence of encumbrance. The milling plates can be mounted to a positioning assembly for adjusting the relative distance between the milling plate and the track surface as well as the angle at which the milling plate engages the track surface. The milling system can include a depth guide so as to physically prevent the milling plate from cutting too deeply into the track surface.