A panelized, systems-based, holistic approach towards design, manufacturing and construction is disclosed. In an exemplary system, a core structural metal framing known as stud and track structure refers to the construction of walls and planes using cold-formed steel. The metal framing has two main components, a stud and a track. The disclosed system is a flat pack. A flat pack system is a prefabricated building construction system that uses structurally insulated panels which are prefabricated in a factory, shipped by stacking and assembled on site. The modular panel system is manufactured off-site and includes an exterior facade, insulation and interior walls in a single pre-made modular panel system, which is connected via novel connectors.

The modular anti-ballistic shelter system includes two end units and, optionally, additional middle units for a wider structure. End and middle units may also stack atop each other for multi-story structures. Each unit is configured to comply with both ISO standards for size and weight, and with the U.S. Department of State Certification Standard for Forced Entry and Ballistic Resistance of Structural Systems. Each exterior wall of each end unit and each middle unit is reinforced with wall studs that penetrate the unit's structural framework of beams and frames. Even though these wall studs are welded into place, penetration of the wall studs into the beams and frames ensures acceptable blast, ballistic, and forced entry resistance even if the welds are flawed.

A method of assembling a building unit in accordance with a floor plan of a building using prefabricated components may include installing a first prefabricated floor panel in a first position of the building unit, the first floor panel being selected from a first plurality of prefabricated floor panels having a same first width; installing a second prefabricated floor panel in a second position of the building unit, the second floor panel being selected from a second plurality of prefabricated floor panels having a same second width; and installing a third prefabricated floor panel in a third position of the building unit, the third floor panel being selected from a third plurality of prefabricated floor panels. The floor panels in the third plurality of prefabricated floor panels may have different widths. The third floor panel may be selected such that a sum of the widths of the first, second, and third floor panels corresponds to the total width of the building unit in accordance with the floor plan.

In one implementation, a metal deck is provided that includes a plurality of deck components formed in a contiguous metal sheet. Each of the deck components includes a plurality of folded ribs formed along the length of the metal deck. Each of the plurality of folded ribs are configured such that one or more trusses of a building may fit between the plurality of folded ribs. The metal deck may be used to complete the structural diaphragm without using concrete.

A connector assembly, having an upper connector coupled to a lower connector and a gusset plate sandwiched between the upper and lower connectors. The upper and lower connectors allow for coupling to adjacent upper and lower connectors, respectively, allowing for addition of a modular unit to a pre-existing modular structure. Also, ways of coupling adjacent upper connectors and coupling of adjacent lower connectors when coupling a modular unit to a pre-existing modular structure are provided.

A connector assembly, having an upper connector coupled to a lower connector and a gusset plate sandwiched between the upper and lower connectors. Also, disclosed is a hoistable connector assembly, a lifting frame assembly, a coupling system for modular frame units, a method for assembling a module unit using the connector assembly, and a modular frame unit and building having the connector assembly.

The invention comprises a product. The product comprises a foam insulating panel, the panel having a first primary surface and an opposite second primary surface, wherein the foam insulating panel defines at least one recessed channel in the first primary surface, the at least one recessed channel being sized and shaped to provide a mold for a structural reinforcing member. The product also comprises a concrete panel formed on the first primary surface and filling the at least one recessed channel so as to provide a structural reinforcing member for the concrete panel. The product further comprises an elongate anchor member in the foam insulating panel and extending from the first primary surface of the foam insulating panel into the concrete panel. A method of making a composite reinforced insulated concrete structure is also disclosed.

The modular anti-ballistic shelter system includes two end units and, optionally, additional middle units for a wider structure. End and middle units may also stack atop each other for multi-story structures. Each unit is configured to comply with both ISO standards for size and weight, and with the U.S. Department of State Certification Standard for Forced Entry and Ballistic Resistance of Structural Systems. Each exterior wall of each end unit and each middle unit is reinforced with wall studs that penetrate the unit's structural framework of beams and frames. Even though these wall studs are welded into place, penetration of the wall studs into the beams and frames ensures acceptable blast, ballistic, and forced entry resistance even if the welds are flawed.

The invention relates to panelized system for a structure. The panelized system typically comprises a plurality of joists structured to be operatively coupled to one or more support members of the structure. Each of the plurality of joists are associated with a joist seat comprising a toe and one or more joist apertures. Typically, at least one or more of a plurality of joist seats are operatively coupled to the one or more support members using a toe weld between the toe and the one or more support members. However, an aperture weld between the one or more joist apertures and the support members is omitted. Moreover, a fastener between the one or more joist apertures and the support members is also omitted.

An entertainment structure includes: an offset core; a moment stabilizing structure; and a plurality of floor plate assemblies. Each of the plurality of floor plate assemblies includes a first edge and a second edge. The first edge of each of the plurality of floor plate assemblies is configured to be coupled to the offset core and the second edge of each of the plurality of floor plate assemblies is configured to be coupled to the moment stabilizing structure.