E04C2/06

Fiber cement flooring products and methods for the production thereof

The present invention relates to fiber cement flooring products. In particular, the present invention provides fiber cement flooring products, at least comprising cement and fibers, characterized in that these fiber cement flooring products comprise amorphous silica in an amount of between about 2 weight % and about 15 weight % compared to the total dry weight of the fiber cement composition of said fiber cement flooring product. The present invention further relates to methods for the production of such fiber cement flooring products as well as uses of such fiber cement flooring products in the building industry. The present invention further relates to fiber cement formulations and fiber cement materials, which are suitable for the production of fiber cement products for flooring applications.

3D CONCRETE PRINTING WITH WELL ANCHORING CORDS
20230061766 · 2023-03-02 · ·

A concrete construction (100) made by 3D concrete printing that contains: two or more layers (102, 106) of cementitious material extruded one above the other, and at least one elongated steel element (104, 108) reinforcing at least one of the two or more layers. The elongated steel element (104, 108) is provided with a first crimp. Due to the crimp, a good anchorage in concrete is obtained and the anchorage force is predictable, since the standard deviation of the anchorage force is very small. The elongated steel element can be a single steel wire with a diameter D, the amplitude of the crimp ranges from 1.05×D to 5.0×D. The elongated steel element can also be a steel with steel filaments having a maximum diameter d. The amplitude of the crimp ranges from 1.05×d to 5.0×d.

COLOURED FIBER CEMENT PRODUCTS AND METHODS FOR THE PRODUCTION THEREOF
20230159400 · 2023-05-25 ·

The present invention relates to coloured fiber cement products as well as to methods for manufacturing such products. In particular, the present invention provides coloured fiber cement products, which fiber cement products are coloured in the mass, and at least comprise on at least part of their outer surface one or more cured layers of a coating composition, which composition at least comprises a binder and a pigment and/or a filler and is characterized by a pigment volume concentration (PVC) of between about 1% and about 20%. The present invention further provides processes for producing these coloured fiber cement products. Finally, the present invention provides uses of the coloured fiber cement products as building materials. In particular embodiments, the fiber cement products produced by the processes of the present invention can be used to provide an outer surface to walls, both internal as well as external, a building or construction, e.g. as fagade plate, siding, etc.

COLOURED FIBER CEMENT PRODUCTS AND METHODS FOR THE PRODUCTION THEREOF
20230159400 · 2023-05-25 ·

The present invention relates to coloured fiber cement products as well as to methods for manufacturing such products. In particular, the present invention provides coloured fiber cement products, which fiber cement products are coloured in the mass, and at least comprise on at least part of their outer surface one or more cured layers of a coating composition, which composition at least comprises a binder and a pigment and/or a filler and is characterized by a pigment volume concentration (PVC) of between about 1% and about 20%. The present invention further provides processes for producing these coloured fiber cement products. Finally, the present invention provides uses of the coloured fiber cement products as building materials. In particular embodiments, the fiber cement products produced by the processes of the present invention can be used to provide an outer surface to walls, both internal as well as external, a building or construction, e.g. as fagade plate, siding, etc.

WALL ASSEMBLY, COMPONENTS, AND METHODS FOR MANUFACTURE AND INSTALLATION THEREOF
20220316206 · 2022-10-06 ·

Aspects of the present invention relate to a wall assembly for mounting a wall in a residential or commercial building space. The wall assembly has a wall body having an upper region configured to be laterally supported at one or more upper surfaces thereof to maintain the wall body in a substantially upright position, and a lower region configured to be laterally supported at one or more lower surfaces thereof to maintain the wall body in a substantially upright position. The wall assembly further has at least one lateral support comprising an engagement portion configured to engage the one or more upper surfaces of the upper region or one or more lower surfaces of the lower region of the wall body. The wall body has a unitary body having a molded material.

PRECAST BUILDING PANEL
20220316210 · 2022-10-06 ·

A method of constructing a reinforced concrete floor structure or wall structure, including: fabricating a precast panel substantially from concrete including a first set of parallel conduits extending through the panel, wherein the conduits open to opposite sides of the panel; moving the panel into its final position on a building site; and inserting tensioning cables through the conduits and tensioning the precast panel in the direction of the conduits to form a reinforced floor structure or wall structure, and a dowel connecting system for joining adjacent precast building panels, the system comprising elongated hollow dowel members cast in at the edges of two or more precast building panels such that when the building panels are positioned adjacent to each other their respective dowel members are co-linearly aligned; and a dowel piece to be inserted into a recess of the co-linearly aligned dowel members and to extend across the building panels, wherein the recess of the dowel members is adapted to be filled with grout to anchor the dowel piece therein and thereby structurally joining adjacent building panels.

PRECAST BUILDING PANEL
20220316210 · 2022-10-06 ·

A method of constructing a reinforced concrete floor structure or wall structure, including: fabricating a precast panel substantially from concrete including a first set of parallel conduits extending through the panel, wherein the conduits open to opposite sides of the panel; moving the panel into its final position on a building site; and inserting tensioning cables through the conduits and tensioning the precast panel in the direction of the conduits to form a reinforced floor structure or wall structure, and a dowel connecting system for joining adjacent precast building panels, the system comprising elongated hollow dowel members cast in at the edges of two or more precast building panels such that when the building panels are positioned adjacent to each other their respective dowel members are co-linearly aligned; and a dowel piece to be inserted into a recess of the co-linearly aligned dowel members and to extend across the building panels, wherein the recess of the dowel members is adapted to be filled with grout to anchor the dowel piece therein and thereby structurally joining adjacent building panels.

Building panels, assemblies, and associated methods

Building panels, assemblies of building panels, and associated methods are provided. A building panel includes a structural core, such as a set gypsum core, at least one filamentous scrim associated with the core, and a nonwoven mat facer.

A BUILDING SYSTEM
20230203800 · 2023-06-29 ·

The present invention relates to a building system for erecting a building structure. The building system comprises a plurality of precast transportable concrete wall panels; each wall panel comprising a reinforcement structure and a plurality of cast-in connecting inserts, each connecting insert being located at a predetermined position; and a precast transportable concrete floor panel, the floor panel also comprising a reinforcement structure and a plurality of cast-in connecting inserts, each being located at a pre-determined position, the floor panel further comprising a recess along at least a portion of a perimeter of the floor panel. The building system is configured such that when each precast wall panel is positioned in a substantially upright position in the recess of the floor panel, connecting inserts of two adjacent panels align so that the panels can be connected using a plurality of mechanical fasteners.

Precast wall panels and method of erecting a high-rise building using the panels

Precast wall systems and methods for constructing a high-rise building using the precast wall system is disclosed. In one embodiment, the system includes a plurality of interconnected precast panels, each having a top end plate, a bottom end plate, a plurality of vertical bars disposed between the end plates and a cementitious material encasing the vertical bars and defining a plurality of sides of the respective panel. A first of the precast panels has a first column member half defining a right side of the first panel, a second of the precast panels has a second column member half defining a left side of the second panel such that, when the right side of the first precast panel and the left side of the second precast panel are disposed horizontally adjacent to each other, the first column member half and the second column member half collectively form a column member.