One variation of a panelized structural building system includes, a set of wall panels, each including: an outer face; a set of hardpoints, each arranged proximal a corner of the outer face, defining a lateral wall panel datum facing outwardly from a side of the wall panel, and defining an exterior façade mount facing outwardly from the outer face; and a load-bearing structure extending between the set of hardpoints and inset from a maximal wall panel perimeter defined by the set of hardpoints; wherein the set of wall panels are assemblable into a wall with lateral wall panel datums—defined by hardpoints in adjacent wall panels—abutting to laterally space the set of wall panels along the wall. The system also includes a set of exterior façade panels configured to install onto exterior façade mounts—defined hardpoints in adjacent wall panels—to conceal outer faces of these wall panels.

A wall section formed from sheet metal has a main panel, opposing vertical side flanges extending rearwardly from the side edges of the main panel, top and bottom horizontal flanges extending rearwardly from the panel, and stiffening flanges extending perpendicularly from the rear edges of the side, top and bottom flanges, thereby forming load bearing side beams, a header and a sill plate, the side flanges for attachment to the those of abutting wall sections to form a wall.

A panelized building system of construction utilizing a rigid framing combined with foam insulation is disclosed. The system may include a metal roof panel, at least one metal wall panel, a floor panel, at least one metal corner post and at least one foundational component. A single layer of foam insulation encapsulates partially fills a rigid framing and may be molded against a non-stick surface or bonded to an exterior building material. In either case, a single monolithic piece is formed. A utility cavity may be formed interior to the single layer of foam insulation. The exterior face may be textured, undulated, radiused, or shaped in myriad ways. In one method, a user applies a first layer of foam insulation to a wall panel and allows the first layer to dry. A user then applies a second layer of foam insulation to the exterior surface of the first layer.

Improvements in machine walls to construct a building or house is disclosed. Adjacent side of the wall sections are tapered and dovetailed that lock-in-place. The dovetails are spaced to reduce the height that one section must be lifted to engage in an adjoining wall section. The footers/base plate will also have integrated earthquake or hurricane hold-downs in the footer/base plate that aligns and can be secured from the foundation to the wall sections. The connection of the wall section to the foundation to have counter flashing at the concrete insert and the wall-to-wall sections can be self-flashed. The wall sections can have GPS locators for positioning the wall sections. Plumbing and electrical conduit creating circuits that can be integrated into the walls and are connected sealed or bonded together.

Various implementations include a sound barrier panel including first and second polymeric foam portions, a rubber membrane, and a polyurea coating. The first and second polymeric foam portions each have a first surface, a second surface opposite and spaced apart from the first surface, a first end, a second end opposite and spaced apart from the first end, a top end, and a bottom end opposite and spaced apart from the top end. The second surface of the first polymeric foam portion abuts a first surface of the rubber membrane, and a second surface of the rubber membrane abuts the first surface of the second polymeric foam portion. The polyurea coating covers at least the first surface of the first polymeric foam portion and the second surface of the second polymeric foam portion.

The present invention provides a construction frame comprising a front side, a back side, and a side part, wherein said construction frame further at least one receptacle in the side part. Further, a system comprising at least one construction frame according to the invention is provided. In a preferred embodiment said system comprises at least two construction frames which are connected by at least one connector, which is inserted in the at least one receptacle of each construction frame.

A new and improved building panel for modular construction. The building panel utilises less framework for reduced complexity, materials and weight. The panel utilises features of the formwork to allow the panel to be moved easily. The panel further utilises new formwork moulds that are easier to use and create effective patterns for keying with like panels.

Embodiments of the invention relate to structural panel systems, and in particular in-frame fluted panel systems. The in-frame fluted panel systems allow for improved strength and/or ductility within a reduced wall thickness by installing the fluted panels within the framing of the support members in various configurations. The in-frame fluted panel systems further allows for easier construction and lower costs than conventional systems that have fluted panels located outside of the support members.

The present invention relates to a building exterior panel and an assembly structure thereof. A building exterior panel according to an embodiment of the present invention comprises: a front steel plate; a rear steel plate spaced apart from the front steel plate in the rear direction thereof; an upper frame disposed between the upper ends of the front steel plate and the rear steel plate and having a width in the thickness direction; a first side frame disposed at an end of a first side surface located at one end among horizontal opposite ends of the front steel plate and the rear steel plate; a second side frame disposed at an end of a second side surface located at the other end among the horizontal opposite ends of the front steel plate and the rear steel plate; and a lower frame disposed between the lower ends of the front steel plate and the rear steel plate. In addition, an assembly structure of a building exterior panel according to an embodiment of the present invention comprises: a plurality of building exterior panels as described above; and a base steel member having one side fixed to an outer wall and the other side coupled to the plurality of building exterior panels to support the plurality of building exterior panels.

A field-deployable construction set for the assembly of a Relocatable Habitat Unit (RHU) and associated panels, used for simulating real world environments without costly construction expenses. The various panels, supports, and accessories used to construct an RHU may be interchangeable and readily modified in the field with minimal tools, further providing significant options for reconfiguration of floor, ceiling, and wall panels without having to disassemble the structure. The exterior of the lightweight panels may be customizable to provide a realistic environment for high quality training in a versatile system that is deployable by truck or aircraft and can be assembled with only a single tool. The RHU or components thereof may simulate a real building structure both visually and in a non-visual domain such as via electromagnetic sensors.