A door assembly can include a core layer, a backing layer, and a faade layer. The core layer can define a faade side and a back side opposite the faade side. The core layer can include a rail and a plurality of stiles coupled to the rail. The backing layer can be adhered to the back side of the core layer. The faade layer can be adhered to the faade side of the core layer. The faade layer can include a plurality of frame segments defining an outer surface comprised of polymer and the plurality of frame segments defining a mating surface adhered to the faade side of the core layer.

An expandable, low-elasticity spacer made of two-sided corrugated material having a topsheet, a bottomsheet, and a corrugated sheet therebetween forming flutes. The spacer comprises two strips of the corrugated material, joined together to form a polygon having inside and outside corners. Each outside corner of the polygon has a slit parallel to the flutes that severs the continuity of the sheet in which it is made, eliminating the ability of the discontinuous portions to pull against each other, thereby eliminating potential spring back. The spacer is perforated, scored or crimped parallel to the flutes in one or more of the inside corners to make it easier to bend the spacer at the desired fold line. Because the spacer avoids springing back to its collapsed position, it can be sized to fill a cavity with no excess material and leave no unintended gaps. The corrugated material is preferably fiberboard or plastic.

A frame for a traffic door having a leading edge, trailing edge, top edge, and bottom edge. The frame includes a trailing edge frame member having first and second ends and configured to extend along the trailing edge of the traffic door. The trailing edge frame member is a monolithic body having a first portion and a second portion, wherein the first portion extends between the first and second ends in a continuous and linear manner. The trailing edge frame member further includes a first cutout from the second portion of the trailing edge frame member adjacent the first end and a second cutout from the second portion of the trailing edge frame member adjacent the second end to define a central tab. A traffic door having such a frame is disclosed. A method of forming a traffic door with such a frame is also disclosed.

Apparatus and methods are used to reinforce doors on enclosures, including coolers, refrigerators and freezers. Each door, disposed over an opening in the enclosure, includes front, back and edge panels forming an interior space. A plurality of strengthening brackets, each having multiple panels at angles to one another, are positioned within the interior space of the door such that different bracket panels are adjacent respective inner surfaces of the door front, back and edge panels. A pair of door hinges configured to couple the door to a region around the opening in the enclosure, each include fasteners that extend through the edge panel of the door and one of the panels of a respective one of the strengthening brackets. The reinforcing brackets provide protection against forces applied to door panels associated with over-opening against an edge of the enclosure, and chains or cables exerting pulling forces on door panels.

A door assembly includes a doorframe, an insulated glazing unit (IGU), door skins, and a gas passageway. The IGU includes a substantially sealed IGU cavity and a hole communicating with the IGU cavity. The door skins are secured to opposite sides of the doorframe and have openings between which the IGU is provided. The gas passageway provides gas communication between the IGU cavity and the atmosphere outside of the door assembly. The gas passageway contains a gas passage conduit that includes a first end communicating with the IGU cavity through the hole and a second end communicating with atmosphere outside of the door assembly. The gas passageway may contain a gas passage conduit having a first end communicating with the IGU cavity through the first hole and a second end communicating with an air pocket, and a channel connects the air pocket with atmosphere outside of the door assembly.

A door includes a door frame, first and second door skins having rectangular outer peripheries and inner openings, and a frameless glazed unit received at the openings. The door skins include exterior surfaces facing away from the door frame and opposite interior surfaces facing and secured to opposite sides of the door frame. The exterior and interior surfaces of the first and second door skins establish integral lips and grooves of the first and second door skins. Opposite sides of the frameless glazed unit directly contact and are sealed by the integral lips and sealant and/or adhesive contained in the grooves of the first and second door skins.

A door assembly includes a doorframe, an insulated glazing unit (IGU), door skins, and a gas passageway. The IGU includes a substantially sealed IGU cavity and a hole communicating with the IGU cavity. The door skins are secured to opposite sides of the doorframe and have openings between which the IGU is provided. The gas passageway provides gas communication between the IGU cavity and the atmosphere outside of the door assembly. The gas passageway contains a gas passage conduit that includes a first end communicating with the IGU cavity through the hole and a second end communicating with atmosphere outside of the door assembly. The gas passageway may contain a gas passage conduit having a first end communicating with the IGU cavity through the first hole and a second end communicating with an air pocket, and a channel connects the air pocket with atmosphere outside of the door assembly.