A building system including a plurality of building panel members having elongated slots upon a top surface and four side surfaces thereof, and a plurality connector members having a bowtie cross-sectional shape and adapted to slidably and snugly fit within the elongated slots to thereby releasably connect the plurality of building panel members together to form a variety of structures.

A building assembly includes a plurality of expanded polystyrene wall panels, headers, sill panels, U blocks, U block caps, roof panels, and connectors. Each U block includes rebar and at least one of concrete and cementitious material in a recess or void therein. Each U block cap when joined to the U block creates an enclosed void in the U block which holds the rebar and concrete and/or cementitious material. A plurality of capped U blocks joins a plurality of wall panels, headers, and sills to form a wall structure. A plurality of U blocks are placed on a top surface of the wall structure. A roof assembly including a plurality of U blocks, H connectors, T connectors, and combinations thereof connected to roof panels to form a rigid roof assembly. A coating of cementitious material provides additional structural rigidity and resistance to impact, fire, water, mold, mildew, and insects.

A fire and water resistant, integrated wall and roof expansion joint seal system includes an expansion joint seal for a structure. The seal includes a central portion having an underside and at least one central chamber disposed around a centerline, a first flange portion extending outwardly from the centerline and a second flange portion extending outwardly from the centerline in a direction opposite the first flange portion. The system further includes a joint closure. The joint closure includes a core and a layer of a water resistant material disposed on the core. The joint closure further includes an end portion configured to match and integrate with the underside of the central portion to form the watertight, integrated wall and roof expansion joint seal system. A fire retardant material is included in the core in an amount effective to pass testing mandated by UL 2079, and the core with the fire retardant material therein is configured to facilitate compression of the core when installed between the first substrate and the second substrate by repeatedly expanding and contracting to accommodate movement of the first substrate and the second substrate; and the core with the fire retardant material included therein is configured to pass the testing mandated by UL 2079. Movement of one or both of the first substrate and the second substrate causes a response in the central portion to maintain the seal.

A process for producing a polyurethane or polyisocyanurate construction board, the process comprising of providing an A-side reactant stream that includes an isocyanate-containing compound; providing a B-side reactant stream that includes a polyol, where the B-side reactant steam includes a blowing agent mixture including isopentane and a blowing agent additive that has a Hansen Solubility Parameter (δ.sub.t) that is greater than 15 MPa.sup.0.5; and mixing the A-side reactant stream with the B-side reactant stream to produce a reaction mixture.

Described herein is a wall assembly for use in walls of energy efficient residential or commercial buildings which can provide improved thermal resistance, moisture resistance and structural capacity. The wall assembly includes a frame assembly; a sheathing layer; a closed cell inner foam layer for coupling the layer to the frame assembly; and an outer fiberboard. Also described herein is a method of manufacturing the wall assembly.

Disclosed is a water resistant joint sealing system comprising a coiled, coated precompressed core material. In one embodiment, the joint sealing system includes a fire retardant material put into the core material. In one embodiment, the fire retardant material forms a layer in, or between portions of material of, the core material.

Laterally-coalesced foam slabs and methods and apparatus, including foaming dies, for making and using such foam slabs.

The invention comprises a product. The product comprises a foam insulating panel, the panel having a first primary surface and an opposite second primary surface, wherein the foam insulating panel defines at least one recessed channel in the first primary surface, the at least one recessed channel being sized and shaped to provide a mold for a structural reinforcing member. The product also comprises a concrete panel formed on the first primary surface and filling the at least one recessed channel so as to provide a structural reinforcing member for the concrete panel. The product further comprises an elongate anchor member in the foam insulating panel and extending from the first primary surface of the foam insulating panel into the concrete panel. A method of making a composite reinforced insulated concrete structure is also disclosed.

A construction board includes a foam body having first and second planar surfaces, said foam body including a polyisocyanurate foam matrix defining a plurality of closed cells, said closed cells being at least substantially devoid of hydrocarbon blowing agents, and said foam body being characterized by a density, pursuant to ASTM C303, of at least 2.5 lbs/ft.sup.3; and a facer disposed on a planar surface of said foam body, said facer including a glass substrate having an internal planar surface proximate to said foam body and an external planar surface opposite said foam body, a first coating disposed on said external surface, and a second coating disposed on or proximate to said internal surface, where said first coating disposed on said external surface includes an inert filler, and where said second coating disposed on or proximate to said internal surface includes intumescent material.

According to one embodiment, a halogen free roof system is described. The roof system includes a structural deck that is positioned above joists or other support members. Polyisocyanurate foam insulation is positioned atop the structural deck. The polyisocyanurate foam insulation has an isocyanate index greater than 200 and includes a polyisocyanurate core having a halogen free fire retardant. A water proof membrane is positioned atop the polyisocyanurate foam insulation. The polyisocyanurate core is able to form a sufficiently stable char when exposed to flame conditions such that the polyisocyanurate core is able to pass the ASTM E-84 test.