A method for manufacture of a fire-proof and insulating prefabricated building wall comprising a wall core of an expanded, foamed plastic material, such as EPS (expanded polystyrene), with an integrated reinforcement structure and a coating of a cementitious material.

A method for manufacture of a fire-proof and insulating prefabricated building wall comprising a wall core of an expanded, foamed plastic material, such as EPS (expanded polystyrene), with an integrated reinforcement structure and a coating of a cementitious material.

A reinforced water-resistant board includes a cover board with a reinforced water-resistant membrane applied to a surface of the cover board. The reinforced water-resistant membrane includes a primer layer, a reinforced membrane, a traffic coat, and a sealing layer. The primer layer is applied over the surface of the cover board. The reinforced membrane includes fleece soaked in a liquid resin and is applied over the primer layer. The traffic coat is boned to the reinforced member. The sealing layer is applied over the traffic coat.

A reinforced water-resistant board includes a cover board with a reinforced water-resistant membrane applied to a surface of the cover board. The reinforced water-resistant membrane includes a primer layer, a reinforced membrane, a traffic coat, and a sealing layer. The primer layer is applied over the surface of the cover board. The reinforced membrane includes fleece soaked in a liquid resin and is applied over the primer layer. The traffic coat is boned to the reinforced member. The sealing layer is applied over the traffic coat.

This invention relates to prefabricated, lightweight, multi-component structural modular building panels and modular building systems. The said panels are framed with edge members that have a unique connecting shape, making them modular. The multi-component panel allows for design flexibility and the mass manufacturing of its components. Connectors serve as a link to assemble the panels together, and to connect them to corners, floors or foundations, roof panels and the roof apex member, and or other conventional construction elements. Connectors and members, all with unique connecting shapes, coupled with the said panels, create a structural wall, roof, similar structure or building system. Assembled panels and members incorporate the primary building structure and the building envelope. The assembled panels, members and other components of the building system, in part or whole, can be flat packed for easy transport and shipping, and can be assembled quickly and easily with semi-skilled labor.

A non-wicking underlayment board and methods for forming the same. The non-wicking underlayment board includes a foam core formed of closed cell foam with reinforcement layers encapsulated within the foam core. Outer facings formed of mineral coated nonwoven fibers are positioned on opposite faces of the non-wicking underlayment panel. The non-wicking underlayment board is useful for efficient and cost effective installation of barriers and surfaces in water-resistant and waterproof environments.

Modular wall panels having a frame of a plurality of frame components and at least one wall sheet affixed to the frame. The frame components may have angled ends, straight ends, or a combination thereof to collectively form a frame which may include corners. Each frame component includes an outer surface with at least one aperture configured to receive and retain an insert therein. The apertures are also configured to permit a cable(s) to pass therethrough for running cables and such through the interior of the wall panel. Connectors and spacers may be inserted into the apertures as inserts and bridge between adjacent panels to selectively connect the panels. Caps may be placed in empty apertures to cover the openings for aesthetic purposes. A wall system includes a plurality of such wall panels connected to one another along the outer surfaces of the frame components of their respective frames.

Modular wall panels having a frame of a plurality of frame components and at least one wall sheet affixed to the frame. The frame components may have angled ends, straight ends, or a combination thereof to collectively form a frame which may include corners. Each frame component includes an outer surface with at least one aperture configured to receive and retain an insert therein. The apertures are also configured to permit a cable(s) to pass therethrough for running cables and such through the interior of the wall panel. Connectors and spacers may be inserted into the apertures as inserts and bridge between adjacent panels to selectively connect the panels. Caps may be placed in empty apertures to cover the openings for aesthetic purposes. A wall system includes a plurality of such wall panels connected to one another along the outer surfaces of the frame components of their respective frames.

A hollow plastic wall panel, the panel having a length greater than a width, a thickness less than the width, a front wall, an opposite back wall and opposed first and second long edge regions, wherein the panel comprises a first end and a longitudinally opposite second end, wherein the first long edge region defines at least one first recessed portion to longitudinally receive and mate with a first longitudinal support structure and wherein the second long edge region defines at least one second recessed portion to longitudinally receive and mate with a second longitudinal support structure.

A hollow plastic wall panel, the panel having a length greater than a width, a thickness less than the width, a front wall, an opposite back wall and opposed first and second long edge regions, wherein the panel comprises a first end and a longitudinally opposite second end, wherein the first long edge region defines at least one first recessed portion to longitudinally receive and mate with a first longitudinal support structure and wherein the second long edge region defines at least one second recessed portion to longitudinally receive and mate with a second longitudinal support structure.