The present invention relates to a catheter that has adjustable stiffness that enables a user to select the stiffness of at least one region of the catheter during insertion and navigation through a body lumen. A preferred embodiment of the invention works in combination with a guidewire to enable placement of the catheter at a position within the vascular system, for example, to enable treatment of a variety of medical conditions. The catheter can include segments that undergo relative movement in response to actuation by the user to adjust the flexibility of the at least one region, preferably located at or near the distal end of the catheter.

A method for producing a distal-end assembly of a medical device, the method includes disposing a first layer on at least part of a given section among one or more sections of a flexible substrate. At one or more selected locations on the given section, which are to serve as electrodes on the distal-end assembly of the medical device, a second layer is disposed so that, when brought into contact with tissue, the second layer has a reduced impedance for transferring electrical signals to or from the tissue at a predefined frequency range, relative to the first layer. The given section is shaped to form the distal-end assembly.

A pre-curved catheter tube of a catheter assembly or other elongate medical device and methods for forming such a device using a heating procedure is disclosed. Pre-curving of the catheter tube is desirable to impart to the catheter assembly a desired positional configuration when the catheter assembly is inserted into a patient. The heating procedure may include heat sterilization procedures commonly used to sterilize medical devices prior to use. In one embodiment, therefore, a catheter assembly is disclosed, comprising an elongate catheter tube defining at least one lumen, and a tube constraint. The tube constraint is included with the catheter assembly and is configured to temporarily constrain the catheter tube in a curved configuration during a heating procedure of the catheter assembly so as to permanently form the catheter tube in the curved configuration after the heating procedure is complete and the catheter tube is released from the tube constraint.

A method of forming a fenestrated tubular support member includes determining a first iso-stiffness curve corresponding to a first function of beam length versus ring width for the first stiffness; determining a second iso-stiffness curve corresponding to a second function of beam length versus ring width for the second stiffness; determining an iso-volume curve corresponding to a third function of beam length versus ring width for a given fenestration volume; identifying a first intersection point where the iso-volume curve intersects the first iso-stiffness curve; and identifying a second intersection point where the iso-volume curve intersects the second iso-stiffness curve. The first section ring width and first section beam length are determined from the first intersection point, and the second section ring width and second section beam length are determined from the second intersection point.

A method of making a medical device includes: obtaining an assembly having a tubular structure, a polymeric tube, and a stretched rod, wherein the stretched rod is inside a lumen of the polymeric tube, and wherein the polymeric tube is between the tubular structure and the stretched rod; and expanding the stretched rod to urge the polymeric tube radially outward towards an inner surface of the tubular structure.

Described herein are various embodiments of flexible catheters comprising one or more flexibility regions. In one embodiment, a catheter comprises an elongate body having a proximal segment and a distal segment; a first lumen defined by the elongate body and configured for drainage of a liquid from a bodily region; and a plurality of flexibility regions on or in the distal segment of the elongate body. The plurality of flexibility regions, collectively, is configured to passively bend anteriorly. Further, at least one of the plurality of flexibility regions has a cut depth percentage of about 50% to about 75% of a wall thickness of the elongate body. The features and arrangement of the flexibility regions described herein result in the catheter requiring reduced force during insertion into a bodily lumen.

A surgical device (204) comprising a first tube (232) having an axis (233) and a wall with a channel extending axially within the wall, the first tube comprising a plurality of integrally-formed interlocking segments (234).

A device, a method of making a device and a method of inserting a device into a tubular path. The device includes a tubular sheath with one or more helical slots formed therein and a control element that fits within the sheath. In one form, the device is an endoluminal device that simultaneously improves flexibility and structural rigidity though variations in one or both of slot width along the length of the slot and slot pitch along the length of the tubular sheath. When the operator pulls at the proximal end of the control element while holding the outer sheath in place, the slots will tend to close in a preferential manner such that more precise control of device length and bending is enabled, while simultaneously providing improvements in structural rigidity during device insertion and navigation through a body lumen or related tubular member where tortuous paths may be encountered along the member path.

Guidewires and thin-film catheter-sheaths, fabricated using vacuum deposition techniques, which are monolayer or plural-layer members having ultra-thin wall thicknesses to provide very-low profile delivery assemblies for introduction and delivery of endoluminal devices.

A medical device may include a device handle having a diverter block non-movably disposed within an interior cavity of the handle, the diverter block including at least one lumen extending longitudinally therethrough and a distal mounting portion. A delivery sheath may be coupled to the device handle. A catheter assembly may extend distally from the device handle within the delivery sheath. The catheter assembly may include a multi-lumen polymeric shaft coupled to the diverter block, and a metallic hypotube section disposed about and fixedly attached to a proximal end of the shaft. The hypotube section may releasably lock the shaft to the diverter block in fluid communication with the at least one lumen of the diverter block. The delivery sheath may be axially translatable relative to the device handle and the catheter assembly may be fixed in position relative to the device handle.