Patent classifications
E21B10/573
Cutting elements including nanoparticles in at least one region thereof, earth-boring tools including such cutting elements, and related methods
Cutting elements for earth-boring applications may include a substrate and a polycrystalline diamond material secured to the substrate. A first region of the polycrystalline diamond material may exhibit a first volume percentage of nanoparticles bonded to diamond grains within the first region. A second region of the polycrystalline diamond material adjacent to the first region may exhibit a second, different volume percentage of nanoparticles bonded to diamond grains within the second region. Methods of making cutting elements for earth-boring applications may involve positioning a first mixture of particles having a first volume percentage of nanoparticles and a second mixture of particles having a second, different volume percentage of nanoparticles within a container. The first and second mixtures of particles may be sintered in the presence of a catalyst material to form a polycrystalline diamond material including intergranular bonds among diamond grains and nanoparticles of the polycrystalline diamond material.
Methods of fabricating cutting elements for earth-boring tools and methods of selectively removing a portion of a cutting element of an earth-boring tool
Cutting elements for use with earth-boring tools include a cutting table having at least two sections where a boundary between the at least two sections is at least partially defined by a discontinuity formed in the cutting table. Earth-boring tools including a tool body and a plurality of cutting elements carried by the tool body. The cutting elements include a cutting table secured to a substrate. The cutting table includes a plurality of adjacent sections, each having a discrete cutting edge where at least one section is configured to be selectively detached from the substrate in order to substantially expose a cutting edge of an adjacent section. Methods for fabricating cutting elements for use with an earth-boring tool including forming a cutting table comprising a plurality of adjacent sections.
CUTTERS COMPRISING POLYCRYSTALLINE DIAMOND ATTACHED TO A HARD METAL CARBIDE SUBSTRATE
Superabrasive compacts and methods of making superabrasive compacts are disclosed. A superabrasive compact includes a polycrystalline diamond table and a substrate attached to the polycrystalline diamond table. The substrate includes a hard metal carbide and a binder having a compound with a composition of A.sub.xB.sub.yC.sub.z, where A and B are transition metals, where C is carbon, and where 0≦x≦7, 0≦y≦7, x+y=7, and 0≦z≦3.
Methods of making a polycrystalline diamond structure
Embodiments of the invention relate to methods of making articles having portions of polycrystalline diamond bonded to a surface of a substrate and polycrystalline diamond compacts made using the same. In an embodiment, a molding technique is disclosed for forming cutting tools comprising polycrystalline diamond portions bonded to the outer surface of a substrate.
Methods of making a polycrystalline diamond structure
Embodiments of the invention relate to methods of making articles having portions of polycrystalline diamond bonded to a surface of a substrate and polycrystalline diamond compacts made using the same. In an embodiment, a molding technique is disclosed for forming cutting tools comprising polycrystalline diamond portions bonded to the outer surface of a substrate.
PDC SENSING ELEMENT FABRICATION PROCESS AND TOOL
A Polycrystalline Diamond Compact (PDC) cutter for a rotary drill bit is provided with an integrated sensor and circuitry for making measurements of a property of a fluid in the borehole and/or an operating condition of the drill bit. A method of manufacture of the PDC cutter and the rotary drill bit is discussed.
Polycrystalline Diamond Compact Cutter Having Surface Texturing
A polycrystalline diamond compact cutter for a tool includes a substrate of cemented carbide and a volume of polycrystalline diamond bonded to the substrate. At least one chamfer extends along an outer circumference of the volume of polycrystalline diamond. A textured surface is disposed on at least the at least one chamfer. The textured surface provides a termination point for crack formation, an increased surface area for heat transfer, and decreases chipping of the volume of polycrystalline diamond.
Polycrystalline Diamond Compact Cutter Having Surface Texturing
A polycrystalline diamond compact cutter for a tool includes a substrate of cemented carbide and a volume of polycrystalline diamond bonded to the substrate. At least one chamfer extends along an outer circumference of the volume of polycrystalline diamond. A textured surface is disposed on at least the at least one chamfer. The textured surface provides a termination point for crack formation, an increased surface area for heat transfer, and decreases chipping of the volume of polycrystalline diamond.
Interface Modification of Polycrystalline Diamond Compact
A cutting element and a method of providing the cutting element are provided. The cutting element may include a substrate, a first polycrystalline diamond zone, and a second polycrystalline diamond zone. The first polycrystalline diamond zone may be substantially free of a catalyst material. The second polycrystalline diamond zone rich in the catalyst material may be bonded to the substrate along an interface. The second polycrystalline diamond zone may be bonded to the first polycrystalline diamond zone along an effective transition zone. The effective transition zone may have a plurality of irregular projections toward the first polycrystalline diamond zone and the second polycrystalline diamond zone.
Drill bit having rotational cutting elements and method of drilling
A rotary drill bit is disclosed. The rotary drill bit may include a bit body, a cutting pocket defined in the bit body, and a cutting element rotatably coupled to the bit body. The cutting element may be positioned at least partially within the cutting pocket. The rotary drill bit may also include a rotation-inducing member adjacent to the cutting element for inducing rotation of the cutting element relative to the cutting pocket. The rotation-inducing member may include a resilient member or a vibrational member. The rotary drill bit may also include protrusions extending from an interior of the cutting pocket adjacent to an outer diameter of the cutting element. A method of drilling a formation is also disclosed.