F01D25/007

Methods for depositing coatings on aerospace components

Methods for forming protective coatings on aerospace components are provided. In one or more embodiments, the method includes exposing an aerospace component to a first precursor and a first reactant to form a first deposited layer on a surface of the aerospace component by a first deposition process (e.g., CVD or ALD), and exposing the aerospace component to a second precursor and a second reactant to form a second deposited layer on the first deposited layer by a second deposition process. The first deposited layer and the second deposited layer have different compositions from each other. The method also includes repeating the first deposition process and the second deposition process to form a nanolaminate film stack having from 2 pairs to about 1,000 pairs of the first deposited layer and the second deposited layer consecutively deposited on each other.

Systems and methods for addition of fuel additives to control turbine corrosion

A system comprises a gas turbine engine including a compressor, combustor, gas turbine, the combustor including a plurality of late lean fuel injectors; and wash system configured to be attached to and in fluid communication with the a plurality of late lean fuel injectors of the combustor. The wash system includes a water source supplying water; a first fluid source supplying a first fluid; a mixing chamber in communication with the water source and first fluid source; a water pump to pump water to the mixing chamber; a first fluid pump to pump the first fluid to the mixing chamber; a fluid line in fluid communication with the mixing chamber and at least one of the plurality of late lean fuel injectors so fluid from the mixing chamber is injected into the combustor at late lean fuel injectors. The wash system is operated with the gas turbine engine off-line.

NICKEL-BASED SUPERALLOYS AND ARTICLES
20230357897 · 2023-11-09 ·

A nickel-based superalloy is provided, which includes: 5.6 wt % to 6.6 wt % aluminum; 6.0 wt % to 9.0 wt % tantalum; 4.0 wt % to 7.0 wt % chromium; 4.0 wt % to 7.0 wt % tungsten; 0.5 wt % to 2.5 wt % molybdenum; 1.5 wt % to 5.5 wt % rhenium; 7.0 wt % to 13.0 wt % cobalt; 0.1 wt % to 0.7 wt % hafnium; 0.001 wt % to 0.005 wt % carbon; 0.002 wt % to 0.05 wt % boron; up to 0.1 wt % yttrium; and a balance of nickel and incidental impurities, wherein the composition exhibits a rupture life that is greater than 80 hours at 1093.3° C. and 20 ksi and an oxidation resistance of less than 25.4 μm surface loss at 1176.7° C. after a 400 hour Mach I test. Components are also provided formed from such a nickel-based superalloy.

METHOD OF MANUFACTURING CASING OF TURBOCHARGER AND CASING OF TURBOCHARGER

A method of manufacturing a casing of a turbocharger includes: a steam treatment step of subjecting at least one of a turbine housing and a bearing housing to a steam treatment to form an oxide film on the at least one of the turbine housing and the bearing housing before assembling the turbine housing, the bearing housing and a compressor housing; and an assembling step of assembling the turbine housing, the bearing housing and the compressor housing.

Systems and methods for addition of fuel additives to control turbine corrosion

A gas turbine engine system includes a compressor, gas turbine, and combustor including a plurality of late lean fuel injectors supplied with secondary fuel to its interior. The gas turbine engine system includes a wash system in communication with the late lean fuel injectors. The wash system includes a water source; water pump; anti-corrosion agent fluid source with an anti-corrosion agent including a polyamine corrosion inhibitor; anti-corrosion agent supply piping in fluid communication with the anti-corrosion agent fluid source; mixing chamber receiving water and anti-corrosion agent to produce an anti-corrosion mixture in fluid communication with the mixing chamber and the plurality of late lean fuel injectors. Fluid from the mixing chamber including the water, the anti-corrosion agent fluid source, or a mixture thereof is injected, while the gas turbine engine is off-line, into the combustor at at least one of the plurality of late lean fuel injectors.

METHODS FOR DEPOSITING COATINGS ON AEROSPACE COMPONENTS

Methods for forming protective coatings on aerospace components are provided. In one or more embodiments, the method includes exposing an aerospace component to a first precursor and a first reactant to form a first deposited layer on a surface of the aerospace component by a first deposition process (e.g., CVD or ALD), and exposing the aerospace component to a second precursor and a second reactant to form a second deposited layer on the first deposited layer by a second deposition process. The first deposited layer and the second deposited layer have different compositions from each other. The method also includes repeating the first deposition process and the second deposition process to form a nanolaminate film stack having from 2 pairs to about 1,000 pairs of the first deposited layer and the second deposited layer consecutively deposited on each other.

SYSTEM AND METHODS FOR SELECTIVE CLEANING OF TURBINE ENGINE COMPONENTS

System for selectively contacting a cleaning composition with a surface of a turbine engine component is presented. The system includes a cleaning apparatus and a manifold assembly. The cleaning apparatus includes an upper portion and a lower portion defining a cleaning chamber configured to allow selective contact between the cleaning composition and a surface of the first portion of the turbine engine component. The upper portion includes a plurality of fill holes in fluid communication with the cleaning chamber, and the lower portion includes a plurality of drain holes in fluid communication with the cleaning chamber. The manifold assembly is configured to selectively circulate the cleaning composition from a reservoir to the cleaning chamber via the plurality of fill holes, and recirculate the cleaning composition from the cleaning chamber to the reservoir via the plurality of drain holes. Methods for selectively cleaning a turbine engine component is also presented.

Methods for depositing coatings on aerospace components

Protective coatings on an aerospace component are provided. An aerospace component includes a surface containing nickel, nickel superalloy, aluminum, chromium, iron, titanium, hafnium, alloys thereof, or any combination thereof, and a coating disposed on the surface, where the coating contains a nanolaminate film stack having two or more pairs of a first deposited layer and a second deposited layer. The first deposited layer contains chromium oxide, chromium nitride, aluminum oxide, aluminum nitride, or any combination thereof, the second deposited layer contains aluminum oxide, aluminum nitride, silicon oxide, silicon nitride, silicon carbide, yttrium oxide, yttrium nitride, yttrium silicon nitride, hafnium oxide, hafnium nitride, hafnium silicide, hafnium silicate, titanium oxide, titanium nitride, titanium silicide, titanium silicate, or any combination thereof, and the first deposited layer and the second deposited layer have different compositions from each other.

Cobalt based alloy product, method for manufacturing same, and cobalt based alloy article

There is provided a cobalt-based alloy product comprising: in mass %, 0.08-0.25% C; 0.1% or less B; 10-30% Cr; 5% or less Fe and 30% or less Ni, the total amount of Fe and Ni being 30% or less; W and/or Mo, the total amount of W and Mo being 5-12%; at least one of Ti, Zr, Hf, V, Nb and Ta, the total amount of Ti, Zr, Hf, V, Nb and Ta being 0.5-2%; 0.5% or less Si; 0.5% or less Mn; 0.003-0.04% N; and the balance being Co and impurities. The cobalt-based alloy product is a polycrystalline body of matrix phase crystal grains, wherein MC type carbide phase grains are dispersively precipitated in the matrix phase crystal grains at an average intergrain distance of 0.13 to 2 μm and M.sub.23C.sub.6 type carbide phase grains are precipitated on grain boundaries of the matrix phase crystal grains.

TURBOCHARGER WITH ANTI-COKING COATING
20220251970 · 2022-08-11 ·

A turbocharger for an internal combustion engine includes a bearing housing defining a bearing bore, a bearing system within the bore having first and second bearings, a turbine shaft having first and second ends, the turbine shaft supported by the bearing system for rotation about an axis within the bore, a compressor wheel fixed to the turbine shaft proximate to the second end, a turbine wheel fixed to the turbine shaft proximate to the first end, a turbine rotor hub fixed to the turbine shaft and including at least one annular seal ring groove, an annular oil slinger groove, and a plurality of annular lands formed therein, and an anti-coking coating applied to annular lands immediately adjacent to the at least one seal ring groove.