A method of manufacturing an insulator is provided. The insulator includes a lower member and an upper member. The lower member is placed as a second flange of the lower member is fixed in position. The upper member is then disposed on the lower member as the second flange of the upper member is fixed in position. Accordingly, the first flange of the upper member and the first flange of the lower member abut each other, and the second flange of the upper member and the second flange of the lower member abut each other. Then, the first flange of the upper member and the first flange of the lower member are swaged, and then the second flange of the upper member and the second flange of the lower member are swaged.

A catalytic reactor including: catalytic cassettes each including a catalyst part configured to reduce NOx in exhaust gas and an outer peripheral part made of a frame covering side surfaces of the catalyst part; and a lattice frame on which the catalytic cassettes are placed. The lattice frame includes a plurality of inflow holes through which exhaust gas flows into the catalyst parts and a plurality of frame parts which defines the respective plurality of inflow holes. The outer peripheral part of each of the catalytic cassettes is positioned so that the outer peripheral part is accommodated in a respective one of the frame parts.

An exhaust-gas component, having across-sectionallyrectangular arrangement composed of at least onecross-sectionallyrectangular exhaust-gas aftertreatment element; and a housing which engages around thecross-sectionallyrectangular arrangement. The housing has a rectangular cross section and is divided, along a diagonal of the cross section, into two housing parts. The housing is arranged under compressive stress in an external housing.

A catalyst subassembly for a device for purifying exhaust gases from an internal combustion engine, in particular a diesel engine, includes an SCRF catalyst and an SCR catalyst upstream of the SCRF catalyst. The two catalysts are arranged in a common catalyst housing. The catalyst housing, the SCRF catalyst and the SCR catalyst can be selected from a modular system for different variants of the internal combustion engine.

A method for producing a gasoline engine exhaust gas system having a particulate filter includes using at least one spacer for positioning at least two components provided for the passage of exhaust gas from the engine. The spacer includes ash-forming constituents. The method then includes permanently connecting the components, and burning the spacer element during a first heating up of the exhaust gas system, thereby releasing the ash-forming constituents and depositing the ash-forming constituents on the particulate filter. An exhaust gas system of a gasoline engine also is provided in a state before a first heating up of the exhaust gas system. The exhaust gas system includes a burnable spacer element between two exhaust gas system components that are provided for the passage of exhaust gas. The burnable spacer elements include ash-forming constituents.

In one embodiment, there is disclosed an apparatus for decontaminating exhaust gasses. The apparatus includes a monolith catalytic substrate having a length and a width. The substrates length separates first and second opposed ends. The first end and second ends each have a one piece retention ring fitted thereon. The apparatus includes a housing having a length separating opposed, spaced apart open first and second ends. The housing has a side wall extending substantially unbroken there between to define a body having an interior space. The monolith catalytic substrate is disposed in said interior space. The housing has a greater length than said monolith catalytic substrate. The substrate is centered in the housing and the housing is swaged at the first and second ends respectively to engage the retention rings and retain the monolith catalytic substrate within the interior space in said housing.

An aftertreatment module includes a catalytic brick having upstream and downstream flanges sized to extend over potential leak flow paths between bricks. Additionally, an aftertreatment module has an array of similarly flanged bricks to reduce leakage through all interfaces between adjacent bricks. A frame for holding the array of bricks includes flow modulators to restrict leakage through an interface between the frame and at least one side surface defined by the array of bricks.

A catalyst unit for an exhaust gas catalyst, having a ceramic catalyst body, and a metallic housing which encloses the catalyst body at least in some sections perpendicular to a gas throughflow direction. At least one bearing mat positioned between the catalyst body and the housing perpendicular to the throughflow direction. The catalyst body is retained in the housing via a force-closed press fit with the intermediate arrangement of the or each bearing mat such that, when seen in the throughflow direction of the catalyst body, the press fit between the housing and the catalyst body is formed exclusively at defined axial positions, the housing having groove-like depressions at the defined axial positions for reducing in some sections the inner cross-section of the housing, and the press fit between the housing and the catalyst body being formed exclusively in the region of the groove-like depressions.

Provided is a catalyst block for cleaning exhaust gas, having: a square-shaped honeycomb core provided with first-fourth outside surfaces; a first plate attached to the first outside surface; a second plate attached to the second outside surface; and an exterior frame disposed along the outer periphery of the firm and solid honeycomb core formed from the honeycomb core, the first plate and the second plate, the exterior frame being provided with a recessed part that at least encases the first plate, the second plate, the third outside surface and the fourth outside surface. In the catalyst block, a catalyst is supported in the honeycomb core, the first plate and the second plate, and the catalyst is not supported in the exterior frame.

An exhaust gas treatment assembly comprises a housing which is radially inwardly deformed in a clamping region to retain a block of ceramic or other material which may be arranged as a filter or catalyst within the housing. The clamping region is deformed to a first surface level and includes local protuberances which extend radially outwardly to a second surface level and support a mounting surface for mounting the assembly in a mounting connector. The first surface level may vary to accommodate the dimensions of each individual block while the second surface level is fixed so that the mounting surface can fit in a mounting assembly with standardised dimensions.