The present invention refers to a cylinder liner for an internal combustion engine, comprising a flange having a seat-engaging surface which is configured for bearing onto a flange seat of an engine block, and wherein the seat-engaging surface has a sloped portion which extends along at least a half of a radial length of the seat-engaging surface and which is inclined relative to a radial plane being normal to a longitudinal axis of the cylinder liner.

An object of the present invention is to, while forming a heat insulating layer on a squish area surface of a top surface of a piston main body, prevent generation of large cracks on the heat insulating layer and suppress damages and peeling of the heat insulating layer. To achieve this object, in the present invention, a heat insulating layer on a squish area surface of a top surface of a piston main body is made thinner than a heat insulating layer on a cavity surface of the top surface of the piston main body.

A cylinder liner for an engine block that includes an inter-bore saw cut includes a first engine block bonding surface, and a second engine block bonding surface that has a lower level of bonding between the cylinder liner and an engine block than the first engine block bonding surface. The second engine block bonding surface extending from an axial end portion of the liner a distance greater than a depth of the saw cut in inter-bore section of the engine block.

A method and system for processing an engine block that includes a cylinder liner. The engine block having a first material with different coefficient of thermal expansion than a second material forming the cylinder liner. The method includes providing an insulating barrier to the cylinder liner, and quenching the engine block. The insulating barrier provides a lower cooling rate to the second material forming the cylinder liner than a cooling rate for the first material forming the engine block during the quenching.

An engine block, an automotive structure, and a method of coating an inner surface of an engine cylinder bore of an engine cylinder are provided. The method includes providing an inner bore substrate defining an inner surface of the engine cylinder bore, the inner bore substrate being formed of a first material. The method further includes disposing a thermal spray coating onto the inner surface of the engine cylinder bore. The thermal spray coating is formed of a second material that is different than the first material. The method also includes melting at least a portion of the thermal spray coating with a laser after performing the step of disposing the thermal spray coating onto the inner surface of the engine cylinder bore. The automotive structure and the engine block have a substrate covered by a thermal spray coating and laser remelted sections anchoring the coating to the substrate.

A cylinder liner for an engine block that includes an inter-bore saw cut includes a first engine block bonding surface, and a second engine block bonding surface that has a lower level of bonding between the cylinder liner and an engine block than the first engine block bonding surface. The second engine block bonding surface extending from an axial end portion of the liner a distance greater than a depth of the saw cut in inter-bore section of the engine block.

The present invention relates to a cylinder liner with a covering layer, and a wear-resistant inner layer, arranged inside of the cylinder liner, wherein a thickness of the wear-resistant inner layer, decreases on at least one axial end of the cylinder liner.

A cylinder head with connected exhaust manifold of an internal combustion engine the cylinder head has an exhaust duct ending at a cylinder head connecting face to which the exhaust manifold is connected. A flange bushing insert having a bushing part and an end-side flange, is inserted into an exhaust gas duct of the cylinder head. The bushing part has a radially protruding, circumferential bead as a spacer and sealing element that bears against the exhaust duct inner wall. The flange projects at the end of the flange bushing insert and is clamped between the cylinder head connecting face and the exhaust manifold connecting face such that a circumferential insulating gap.

An arrangement may include one of a cylinder liner or a cylinder bore formed in a crankcase of an internal combustion engine, a piston having a peripheral top land and being accommodated in the cylinder liner or cylinder bore, and an annular insert accommodated in the cylinder liner or cylinder bore and extending axially parallel to the piston top land. The cylinder liner or cylinder bore may have a radially inwardly-directed shoulder at an upper free end of the cylinder liner or cylinder bore. The annular insert may have along an upper peripheral free edge of the annular insert, distributed around a circumference of the annular insert, at least two beads or embossments located opposite one another and resting on the radially inwardly-directed shoulder.

The cylinder head includes a plurality of port wall portions configured to form flow paths for intake and exhaust, an outer circumferential wall portion formed in an annular shape disposed at an interval on an outside of the plurality of port wall portions and having a water chamber through which cooling water flows and which is formed at least between the port wall portions and the outer circumferential wall portion, and a bottom wall portion configured to face a combustion chamber of an engine and to connect ends of the port wall portions and the outer circumferential wall portion, wherein the outer circumferential wall portion includes a padding portion of which a thickness is increased toward a side close to the port wall portions so that a distance between the port wall portions and the outer circumferential wall portion is equal to or less than a predetermined distance.