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Coating for Components of Internal Combustion Engines
20170234264 · 2017-08-17 · ·

A coating for components of internal combustion engines, in particular for cylinder and/or piston surfaces that includes chromium with a mass fraction between 1 and 30%, iron with a mass fraction between 0 and 50%, carbides and/or oxides with a mass fraction between 0 and 50%, and a solid lubricant with a mass fraction between 0 and 30%.

COMPOSITE THERMAL BARRIER COATING

A composite thermal barrier coating (TBC) may be applied to a surface of components within an internal combustion engine. The composite TBC provides low thermal conductivity and low heat capacity insulation that is sealed against combustion gasses. The composite TBC includes three layers, bonded to one another, i.e., a first (bonding) layer, a second (insulating) layer, and a third (sealing) layer. The insulating layer is disposed between the bonding layer and the sealing layer. The bonding layer is bonded to the component and to the insulating layer. The insulating layer includes hollow microspheres that are sintered together to form insulation that provides a low effective thermal conductivity and low effective heat capacity. The sealing layer is a thin film that is configured to resist the high temperatures, present within the engine. The sealing layer is impermeable to gasses and presents a smooth surface.

COMPOSITE THERMAL BARRIER COATING

A composite thermal barrier coating (TBC) may be applied to a surface of components within an internal combustion engine. The composite TBC provides low thermal conductivity and low heat capacity insulation that is sealed against combustion gasses. The composite TBC includes three layers, bonded to one another, i.e., a first (bonding) layer, a second (insulating) layer, and a third (sealing) layer. The insulating layer is disposed between the bonding layer and the sealing layer. The bonding layer is bonded to the component and to the insulating layer. The insulating layer includes hollow microspheres that are sintered together to form insulation that provides a low effective thermal conductivity and low effective heat capacity. The sealing layer is a thin film that is configured to resist the high temperatures, present within the engine. The sealing layer is impermeable to gasses and presents a smooth surface.

Sliding component for internal combustion engine and method of manufacturing sliding component for internal combustion engine

A sliding component for an internal combustion engine includes: a sliding component main body that includes a plurality of concave portions formed in a predetermined portion thereof; and a coating layer that covers a portion of the sliding component main body, in which the plurality of concave portions are not formed.

Engine combustion chamber structure and manufacturing method thereof
09816458 · 2017-11-14 · ·

An object of the present invention is to enhance the thermal efficiency of an engine, to provide a film having low thermal conductivity and low heat capacity and being free from separation, drop-off and the like and excellent in durability and reliability. According to the present invention, an engine combustion chamber structure, wherein an anodic oxide film having a thickness of from more than 20 μm to 500 μm and a porosity of 20% or more is formed on the inner surface of the engine combustion chamber, and a manufacturing method thereof are provided.

Engine combustion chamber structure and manufacturing method thereof
09816458 · 2017-11-14 · ·

An object of the present invention is to enhance the thermal efficiency of an engine, to provide a film having low thermal conductivity and low heat capacity and being free from separation, drop-off and the like and excellent in durability and reliability. According to the present invention, an engine combustion chamber structure, wherein an anodic oxide film having a thickness of from more than 20 μm to 500 μm and a porosity of 20% or more is formed on the inner surface of the engine combustion chamber, and a manufacturing method thereof are provided.

MECHANICAL COMPONENT FOR INTERNAL COMBUSTION ENGINE, MANUFACTURING METHOD OF MECHANICAL COMPONENT FOR INTERNAL COMBUSTION ENGINE, AND MECHANICAL COMPONENT

A mechanical component for an internal combustion engine includes a mechanical component body made of one of aluminum and aluminum alloy and used for the internal combustion engine, a nickel plating layer formed to cover a surface of a predetermined portion of the mechanical component body, and a reforming layer formed between the surface of the predetermined portion of the mechanical component body and the nickel plating layer.

COOLING CHANNEL COVER AND PISTON PROVIDED WITH A COOLING CHANNEL COVER
20170321629 · 2017-11-09 ·

A cooling channel cover for a piston of an internal combustion engine may include a body having mutually opposite end faces. At least one supply element for a coolant may be received in an opening disposed in the cooling channel cover. The supply element may include an inlet region and an outlet region, and may be held on the cooling channel cover via a clipped-in latching connection. A spring tab may be disposed on the inlet region of the supply element, and/or a latching element may be disposed on the outlet region of the supply element. The spring clip may engage one of the end faces and the latching element may engage the opposite end face.

COOLING CHANNEL COVER AND PISTON PROVIDED WITH A COOLING CHANNEL COVER
20170321629 · 2017-11-09 ·

A cooling channel cover for a piston of an internal combustion engine may include a body having mutually opposite end faces. At least one supply element for a coolant may be received in an opening disposed in the cooling channel cover. The supply element may include an inlet region and an outlet region, and may be held on the cooling channel cover via a clipped-in latching connection. A spring tab may be disposed on the inlet region of the supply element, and/or a latching element may be disposed on the outlet region of the supply element. The spring clip may engage one of the end faces and the latching element may engage the opposite end face.

PISTON FOR AN INTERNAL COMBUSTION ENGINE WITH A SHAFT
20170321626 · 2017-11-09 ·

A piston for an internal combustion engine may include a shaft. A dual-layer coating with an inner layer and an outer layer may be applied to the shaft. The inner layer may include organic binders and solid lubricants. The inner layer may also include hard material particles of at least one of tungsten disulphide (WS.sub.2), tungsten carbide (WC), silicon carbide (SiC), and aluminium oxide (Al.sub.2O.sub.3). The outer layer may include inorganic binders, may be air-hardening, and may have a lower wear resistance than the inner layer.