A method of making a fluid injector for a gas turbine engine includes depositing material onto a piece of tube stock. The method includes machining the deposited material into a fluid injector component. Depositing can include laser cladding the material onto the piece of tube stock. The method can include placing or flowing braze into a braze joint location between the deposited material and another fluid injector component and forming the braze into a braze joint in the braze joint location.

A liquid injector atomizer for direct injection in to the cylinder of an internal combustion engine is provided, with a supply of pressurized liquid a supply of pressurized gas, a body, and a nozzle with two or more orifices each for the liquid and the gas. Each orifice directs a jet of metered pressurized liquid or gas out of the injector body. At least two of the liquid jets are aimed at one or more collision points, where at least two gas jet streams collide at a same collision point or another collision point, thereby creating a finely atomized liquid.

A fuel injector assembly for use in repairing a damaged fuel injector cylinder in an internal combustion engine includes a replacement injector sleeve and a replacement injector lower body. The replacement injector sleeve is installed in the damaged fuel injector cylinder and covers a crack in the fuel injector cylinder sidewall or the fuel injector cylinder bottom wall to inhibit leakage of fuel into a cooling system of the internal combustion engine.

A fuel injector has a seat and at least one seat passage. The seat includes an outer tip surface through which the seat passage extends. A non-thermally conducting coating is provided on at least a portion of the outer tip surface and not on surfaces defining the seat passage. The coating is constructed and arranged to be heated by combustion gases so that the outer tip surface reaches a temperature greater than a temperature that the outer tip surface would reach if the coating was not provided so as to cause evaporation of fuel that contacts the outer tip surface, The seat passage is constructed and arranged to not be substantially heated by conduction from the outer tip surface and to be cooled by fuel passing there-through so as to prevent deposits of combustion from accumulating on surfaces defining the seat passage.

An engine control system and method utilizes a processor and a valve controller in communication with the processor. A valve having a solenoid is in communication with the valve controller. The valve controller is configured to receive a combined selection and control signal from the processor, decode a desired electric current profile encoded in the signal, sense a control code encoded in the signal, and operate the solenoid in accordance with the decoded desired electric current profile in response to sensing the control code.

A fuel heating apparatus and method are disclosed where a conductive coil is wrapped around an outer surface of at least a portion of a nozzle of a fuel injector. The coil and the nozzle are inductively cooperative with each other such that the coil, in response to a variable current through the coil, induces a heating of the nozzle. The inductively heated nozzle can heat fuel passing into an engine so as to cause the fuel to combust as it exits the heated nozzle. This arrangement allows for sparkles combustion of fuel in an internal combustion engine.

A fuel injector for an engine includes a connection to a fuel source, a nozzle which provides an outlet from the fuel injector, a fuel path from the fuel source to the nozzle, a valve between the fuel path and the nozzle, and a gas injection mechanism configured to insert a gas core into the fuel.

An injector, for injecting a fuel fluid into an intake manifold or into a combustion chamber of a cylinder of an internal combustion engine, includes an electromagnetic actuator that includes a magnetic circuit. The magnetic circuit includes a solenoid, an internal pole, and a magnet armature that cooperates with the solenoid and the internal pole, and is configured to generate a controlled force action between the internal pole and the magnet armature when the electromagnetic actuator is activated with the aid of an activating current and/or an activating voltage. The injector includes a gap in the area between the internal pole and the magnet armature, and includes a valve sleeve that has either paramagnetic material properties in and outside the area of the gap or paramagnetic material properties in the area of the gap and ferromagnetic material properties outside of this area.

Provided is a high-pressure fuel supply device for an internal combustion engine, said device being capable of suppressing noise from collisions of a plunger rod and an air intake valve. A high-pressure fuel pump 108 comprises an intake valve, a plunger rod that is formed as a separate element from the intake valve, an elastic member that biases the plunger rod in the valve-opening direction of the intake valve, and a solenoid that draws the plunger rod in the valve-closing direction of the intake valve when supplied with electricity. A control device 101 has a first control unit that applies a first current to the solenoid in order to close the intake valve, and a second control unit that applies a second current to the solenoid before the plunger rod collides with the intake valve due to the biasing force of the elastic member.

A valve for metering a flowing medium, e.g., an injection valve for fuel-injection systems of internal combustion engines, is provided. In an embodiment, the valve has a sealing seat formed by a valve seat and a sealing head of a valve member able to be driven to execute lift motions. The valve has a plurality of spray orifices having hole-entry openings situated downstream from the sealing seat and sealable by the sealing seat. The valve has flow-through channels situated upstream from the sealing seat, which extend parallel to each other and discharge in front of the sealing seat. In order to achieve a unified upstream flow approach of all hole-entry openings of the spray orifices, e.g., if the number of spray orifices and flow-through channels differs, an upstream-flow shaper having at least one flow-through opening is situated between sealing seat and hole-entry openings of the spray orifices.