F03B13/02

Hydraulic motor for a drilling system
10837232 · 2020-11-17 · ·

The invention relates to a hydraulic motor (2), comprising a cylindrical motor housing (201) with a central cylindrical rotor (202) carrying longitudinal vanes (208), wherein the vanes (208) are provided at the outer surface of the rotor (202) in such a manner that they can protrude into an annular space between the housing (201) and the rotor (202) in order to create a circumferential driving force on the rotor, wherein the housing (201) comprises inwards pointing salient cams (210) on its inner surface, which separate the annular space between the housing (201) and the rotor (202) into several hydraulic chambers (211) with at least one inlet (212) and at least one outlet (213) for a hydraulic medium, and the vanes (208) can swing around a longitudinal axis that is mostly parallel to the rotation axis of the rotor (202) into the hydraulic chambers (211). The invention further relates to the use of such a hydraulic motor in a drilling system, and a drilling system with such a hydraulic motor.

Digitally Controlled Agitation Switch Smart Vibration Assembly for Lateral Well Access
20200284113 · 2020-09-10 ·

A downhole device comprising a novel apparatus and vibratory assemblage that initiates and maintains mechanical agitation within the horizontal section of a well bore by providing both low and high vibration, in multiple axes and planes, and through pulsing of high-pressure fluids within the confines of the apparatus and drilling pipe. Through the judicious and conservative use of fluids, the present invention provides both rotationally accelerated low and high vibration and high-intensity, directed and timed pressure to reduce the cumulative friction between the drill string and bottom hole assembly on a wellbore. Additionally, the present apparatus can be preprogrammed to respond to specific commands, in response to certain predetermined conditions, to stop and start functioning at various times throughout the drilling process.

Digitally Controlled Agitation Switch Smart Vibration Assembly for Lateral Well Access
20200284113 · 2020-09-10 ·

A downhole device comprising a novel apparatus and vibratory assemblage that initiates and maintains mechanical agitation within the horizontal section of a well bore by providing both low and high vibration, in multiple axes and planes, and through pulsing of high-pressure fluids within the confines of the apparatus and drilling pipe. Through the judicious and conservative use of fluids, the present invention provides both rotationally accelerated low and high vibration and high-intensity, directed and timed pressure to reduce the cumulative friction between the drill string and bottom hole assembly on a wellbore. Additionally, the present apparatus can be preprogrammed to respond to specific commands, in response to certain predetermined conditions, to stop and start functioning at various times throughout the drilling process.

Downhole turbine with an adjustable shroud

A method and apparatus according to which an output of a power generation system is controlled. In one embodiment, the power generation system includes a turbine and a feedback control system. The turbine includes a rotor to which a first portion of a power fluid is communicated, the first portion imparting torque to the rotor; a shaft to which the rotor is connected; a shroud extending circumferentially about the rotor and the shaft; and a bypass gap between the rotor and the shroud, through which a second portion of the power fluid is communicated. The feedback control system axially displaces the shroud relative to the rotor, thereby adjusting the size of the bypass gap and, consequently, the ratio of the first portion relative to the second portion.

Downhole turbine with an adjustable shroud

A method and apparatus according to which an output of a power generation system is controlled. In one embodiment, the power generation system includes a turbine and a feedback control system. The turbine includes a rotor to which a first portion of a power fluid is communicated, the first portion imparting torque to the rotor; a shaft to which the rotor is connected; a shroud extending circumferentially about the rotor and the shaft; and a bypass gap between the rotor and the shroud, through which a second portion of the power fluid is communicated. The feedback control system axially displaces the shroud relative to the rotor, thereby adjusting the size of the bypass gap and, consequently, the ratio of the first portion relative to the second portion.

Turbine-generator-actuator assembly for rotary steerable tool using a gearbox

Systems and methods of down-hole power generation are disclosed, which provide for the generation of electrical power in a down-hole environment for use by down-hole tools such as logging tools, telemetry, and electric control circuit. The electrical generator is operably coupled to a turbine shaft of a hydraulic turbine, and operates at a first rotational speed in response to a rotation of the turbine shaft. The turbine shaft is also coupled to a down-hole actuator such as a rotary drill bit such that the actuator operates at a second rotational speed in response to the rotation of the turbine shaft. A gearbox is operably coupled between the actuator and the turbine shaft to permit operation of the generator and actuator at different rotational speeds by the rotation of the turbines shaft.

DOWNHOLE POWER GENERATION SYSTEM AND METHOD

A downhole power generation system is disclosed, which includes a power generation module for providing power to a load, comprising a turbine driven by flow of a downhole fluid to rotate, a generator coupled with the turbine for converting rotational energy from the turbine to electrical energy, and an AC-DC rectifier coupled with the generator for converting an alternating current voltage from the generator to a direct current voltage, and a power conversion circuit coupling the AC-DC rectifier with the load. The power conversion circuit is configured for providing a first power to the load when the load is in a working mode and providing a second power to the load when the load is in a non-working mode. The second power is less than the first power. A downhole power generation method is also disclosed.

DOWNHOLE POWER GENERATION SYSTEM AND METHOD

A downhole power generation system is disclosed, which includes a power generation module for providing power to a load, comprising a turbine driven by flow of a downhole fluid to rotate, a generator coupled with the turbine for converting rotational energy from the turbine to electrical energy, and an AC-DC rectifier coupled with the generator for converting an alternating current voltage from the generator to a direct current voltage, and a power conversion circuit coupling the AC-DC rectifier with the load. The power conversion circuit is configured for providing a first power to the load when the load is in a working mode and providing a second power to the load when the load is in a non-working mode. The second power is less than the first power. A downhole power generation method is also disclosed.

Mud motor assembly

A longer-lasting, lower cost, more powerful, all metal, mud motor than the presently available progressing cavity type mud motors for drilling boreholes into the earth. A mud motor apparatus possessing one single drive shaft that turns a rotary drill bit, which apparatus is attached to a drill pipe which provides high pressure mud to the mud motor, wherein the drive shaft receives at least a first portion of its rotational torque from any high pressure mud flowing through a first hydraulic chamber within the apparatus, and receives at least a second portion of its rotational torque from any high pressure mud flowing through a second hydraulic chamber within the apparatus. A typical mud motor apparatus possesses two or more hydraulic chambers, each having its own power stroke, and return stroke, which act together in a controlled fashion to provide continuous power to a rotary drill bit.

Mud motor assembly

A longer-lasting, lower cost, more powerful, all metal, mud motor than the presently available progressing cavity type mud motors for drilling boreholes into the earth. A mud motor apparatus possessing one single drive shaft that turns a rotary drill bit, which apparatus is attached to a drill pipe which provides high pressure mud to the mud motor, wherein the drive shaft receives at least a first portion of its rotational torque from any high pressure mud flowing through a first hydraulic chamber within the apparatus, and receives at least a second portion of its rotational torque from any high pressure mud flowing through a second hydraulic chamber within the apparatus. A typical mud motor apparatus possesses two or more hydraulic chambers, each having its own power stroke, and return stroke, which act together in a controlled fashion to provide continuous power to a rotary drill bit.