F03C2/08

Fiber-loaded rubber compound useful in PDM stators

A rubber compound for use in a stator in a positive displacement motor. The rubber compound includes a fiber reinforcement, wherein fibers in the fiber reinforcement create a grain direction in which “with the grain” is generally orthogonal to “across the grain”. In some embodiments, the rubber compound has a first value for 25% tensile Modulus across the grain and a second value for 25% tensile Modulus with the grain, wherein the first value is at least 10% lower than the second value. In such embodiments, the fiber reinforcement may further include a fiber loading of greater flan 1.0 phr of fibers. In such embodiments, the rubber compound may further have a 25% tensile Modulus of greater than 400 psi across the grain and a 50% tensile Modulus of greater than 700 psi across the grain.

Fiber-loaded rubber compound useful in PDM stators

A rubber compound for use in a stator in a positive displacement motor. The rubber compound includes a fiber reinforcement, wherein fibers in the fiber reinforcement create a grain direction in which “with the grain” is generally orthogonal to “across the grain”. In some embodiments, the rubber compound has a first value for 25% tensile Modulus across the grain and a second value for 25% tensile Modulus with the grain, wherein the first value is at least 10% lower than the second value. In such embodiments, the fiber reinforcement may further include a fiber loading of greater flan 1.0 phr of fibers. In such embodiments, the rubber compound may further have a 25% tensile Modulus of greater than 400 psi across the grain and a 50% tensile Modulus of greater than 700 psi across the grain.

Hydraulic motor disc valve optimization

A disc valve assembly includes a disc element housed within a housing, the disc element having an inlet facing side and a second side opposite to the inlet facing side, and flow pathways configured as a plurality of different pressure zones with the flow pathways extending axially along a longitudinal axis of the disc element from at or adjacent to the inlet facing side to the second side. The valve housing that houses the disc element includes porting configured as part of the plurality of different pressure zones respectively in fluid communication with the flow pathways of the disc element. The disc element is configured to rotate to control a flow of hydraulic fluid through the disc valve assembly. The different pressure zones are isolated from each other using a plurality of annular sealing rings located on the inlet facing side of the disc element.

Hydraulic motor disc valve optimization

A disc valve assembly includes a disc element housed within a housing, the disc element having an inlet facing side and a second side opposite to the inlet facing side, and flow pathways configured as a plurality of different pressure zones with the flow pathways extending axially along a longitudinal axis of the disc element from at or adjacent to the inlet facing side to the second side. The valve housing that houses the disc element includes porting configured as part of the plurality of different pressure zones respectively in fluid communication with the flow pathways of the disc element. The disc element is configured to rotate to control a flow of hydraulic fluid through the disc valve assembly. The different pressure zones are isolated from each other using a plurality of annular sealing rings located on the inlet facing side of the disc element.

Flow-through pulsing assembly for use in downhole operations

A flow-through assembly for use in a downhole drilling string includes a Moineau-type motor, means for selectively activating the motor such as a ball catch component that selectively causes drilling fluid to enter into or bypass the motor, and a rotating variable choke assembly that is driven by a rotor of the motor. The choke assembly varies the flow rate of drilling fluid as rotation causes ports of the choke assembly to enter into and out of alignment with each other. In one embodiment, the choke assembly comprises a faceted rotary component including bypass ports on the facets of the component. In another embodiment, the choke assembly comprises a tapered rotary component that rotates in a complementarily tapered stationary component.

Flow-through pulsing assembly for use in downhole operations

A flow-through assembly for use in a downhole drilling string includes a Moineau-type motor, means for selectively activating the motor such as a ball catch component that selectively causes drilling fluid to enter into or bypass the motor, and a rotating variable choke assembly that is driven by a rotor of the motor. The choke assembly varies the flow rate of drilling fluid as rotation causes ports of the choke assembly to enter into and out of alignment with each other. In one embodiment, the choke assembly comprises a faceted rotary component including bypass ports on the facets of the component. In another embodiment, the choke assembly comprises a tapered rotary component that rotates in a complementarily tapered stationary component.

Gear pump or motor with features for determining if assembled correctly
10975863 · 2021-04-13 · ·

Provided is a gear pump or a motor provided with: a casing internally provided with a gear housing compartment in which a pair of gears are housed; a side plate interposed between the casing and the gears; and a gasket which is disposed on a non-slide surface, and which divides a space between the non-slide surface and the casing into a high pressure side and a low pressure side. The gear pump or the motor is configured such that, in order to discover early the mounting of the side plate in a wrong attitude, such as the upper and lower sides thereof being reversed or the high pressure portion side and the low pressure portion side being reversed, flow rate efficiency is decreased when the side plate is in an attitude other than a predetermined attitude, compared to when the side plate is in the predetermined attitude.

Gear pump or motor with features for determining if assembled correctly
10975863 · 2021-04-13 · ·

Provided is a gear pump or a motor provided with: a casing internally provided with a gear housing compartment in which a pair of gears are housed; a side plate interposed between the casing and the gears; and a gasket which is disposed on a non-slide surface, and which divides a space between the non-slide surface and the casing into a high pressure side and a low pressure side. The gear pump or the motor is configured such that, in order to discover early the mounting of the side plate in a wrong attitude, such as the upper and lower sides thereof being reversed or the high pressure portion side and the low pressure portion side being reversed, flow rate efficiency is decreased when the side plate is in an attitude other than a predetermined attitude, compared to when the side plate is in the predetermined attitude.

GUIDED LASER INSPECTION AND ANALYSIS SYSTEM AND METHOD FOR A PROGRESSIVE CAVITY PUMP OR MOTOR ROTOR
20210095954 · 2021-04-01 · ·

The present disclosure provides a system and method for inspecting and analyzing a pump rotor, such as a progressive cavity pump rotor, by moving a laser that illuminates a surface of the pump rotor along a length of the pump rotor and determining distances from various surfaces of the pump rotor relative to a datum, such as a receiver of reflected radiation from the laser, along the length of the pump rotor. The pump rotor can be rotated relative to the laser, so that the laser can be used in determining multiple peripheral surfaces of the pump rotor to form a cross sectional shape, a longitudinal alignment of the pump rotor surfaces, or a combination thereof.

Stator assembly for a progressive cavity pump or a progressive cavity motor as well as method for manufacturing and repairing the same
10914306 · 2021-02-09 · ·

A stator assembly for a progressive cavity pump or a progressive cavity motor includes connectors for connecting functional elements and at least one stator, the stator including an outer pipe as well as a lining subject to wear which is disposed inside the outer pipe, the at least one stator being disposed between the connectors such that a cavity extending across the entire stator assembly for housing a rotor is created. Between at least one of the connectors and at least one stator adjacent thereto and/or between adjacent stators an adhesion region is provided, whereby in the adhesion region an adhesive is disposed in such a way that between the at least one connector and the at least one stator adjacent thereto and/or between said respectively adjacent stators a substance-to-substance connection is created.