A gearbox is coupled to a power end housing of a reciprocating pump, where the gearbox includes at least one support member having a first end securely affixed to the gearbox, and the at least one support member having a second end securely affixed to an immobile part of the reciprocating pump for supporting the gearbox and resisting movement of the gearbox relative to the reciprocating pump.

This disclosure provides a valve seat having cladded surfaces of high hardness in order to improve the service life of valve seats. The cladded surfaces may include various materials of favorable mechanical properties for mitigating failure mechanisms known for common valve seats (e.g., having a common base metal throughout). In one example, the cladded surfaces are created using an additive manufacturing process, such as laser metal deposition. The cladded surfaces offer advantages including metallurgical bonding, localized low heat input at the laser focus (thus enabling accurate control of temperature and mitigating undesirable heat treatment effects), ductility in middle layers for increasing impact resistance, variable cladding thickness (optionally exceeding 1 mm), increased hardness by material and fusing temperature selections, corrosion resistance, modification of mechanical properties of the same selected material, and allowing for sensor embedment.

A power end assembly includes a crankshaft section, a crosshead section, and a connector section coupled together by one, two, or more sets of stay rods. The power end may include one or more support plates that are coupled to the crankshaft section and/or crosshead section. The crosshead section includes a plurality of individual crosshead frames. The connector section may include a plurality of individual connector plates or may be a unitary connector plate. The power end is configured to be coupled to a fluid end assembly by coupling the fluid end assembly to the connector plates.

A piston pump and a piston motor are provided. The piston pump includes a cylinder body, a piston, a main shaft, an end cover, and an oil dispensing mechanism. The oil dispensing mechanism includes an oil suction mechanism and an oil discharging mechanism. A roller is mounted on the piston, and the roller is rotatablely connected to the piston. A driving wheel is arranged on the main shaft, and the driving wheel is mounted in cooperation with the main shaft or is integrally formed with the main shaft. A driving groove is formed on the driving wheel, and a roller-path surface of the driving groove is a curved surface. The size of the driving groove is adapted to the size of an outer circle of the roller. The main shaft rotates to drive the driving wheel to rotate to further drive the piston to move along the cylinder bore.

A fluid end comprising a plurality of fluid end sections positioned in a side-by-side relationship. Each fluid end section is releasably attached to a connect plate. Each connect plate is attached to a power source using a plurality of stay rods. Each fluid end section comprises a housing in fluid communication with a pair of intake manifolds and a discharge conduit. A fluid routing plug is installed within each housing and is configured to route fluid throughout the housing. A plunger is installed within stuffing box attached to each housing. A number of features, including the location of seals within bore walls and carbide inserts within valve guides, aid in reducing or transferring wear.

Provided is a twin disc pump which includes split rod bearings for connecting pump discs to a drive shaft, and pedestal bearings that also receive the drive shaft. The split rod bearings can be disassembled without having to disassemble any portion of a housing of the pump. Accordingly, an operator can gain access to the split rod bearings, the pedestal bearings, and the drive shaft from above the pump without having to access the pump from below. The twin disc pump also includes a new attachment mechanism for connecting a top portion of the housing to an intermediate portion. The twin disc pump also includes a modified metal ring for improved leakage prevention and easier release. The twin disc pump may also be included within a system including a frame capable of locking the pump in different orientations.

Apparatus and methods for measuring backlash of a gear train of a pump unit for pumping a fluid. An example method may include locking a crankshaft of the pump unit such that the crankshaft cannot rotate. The method may further include commencing operation of a processing device to receive rotational position measurements indicative of rotational position of an output shaft of a prime mover, cause the prime mover to rotate the output shaft in a first direction until the output shaft reaches a first rotational position, and cause the prime mover to rotate the output shaft in a second direction until the output shaft reaches a second rotational position. The processing device may then determine backlash of the gear train by determining rotational distance between the first rotational position of the output shaft and the second rotational position of the output shaft.

A reciprocating pump for a hydraulic fracking operation includes a plunger mechanically connected to a crankshaft for pumping a fluid through a cylinder, the cylinder having fluid ports for ingress and egress of fluid. An ingress valve is disposed at the ingress port, and a first actuator is coupled to the ingress valve and configured to actuate the ingress valve to be displaced between an enlarged open position to permit fluid flow through the ingress port and a closed position to prohibit fluid flow through the ingress port. An egress valve is disposed at the egress port, and a second actuator is coupled to the egress valve configured to actuate the egress valve to be displaced between an enlarged open position to permit fluid flow through the egress port and a closed position to prohibit fluid flow through the egress port.

Systems and methods to enhance the flow of fracturing fluid into a wellhead during a high-pressure fracturing operation may include providing a pump frame and a crankshaft. A plurality of first plungers may be connected to the crankshaft and may reciprocate in a first plane. The hydraulic fracturing pump also may include a plurality of second plungers connected to the crankshaft and positioned to reciprocate in a second plane. The first plane and the second plane may define a non-zero offset angle between the first plane and the second plane. The crankshaft may include a plurality of crankpins, and each of the crankpins may be connected to one of the first plungers and one of the second plungers. The first plungers may pump a first fracturing fluid and the second plungers may pump a second fracturing fluid different from the first fracturing fluid.

A pinion shaft assembly for operation in a power end of a reciprocating pump includes a tubular member coupled to first pinion gear member via an interference coupling extension, possibly having a protruding alignment key operable to engage a slot formed on an inner wall of the first end of the tubular member to ensure correct rotational orientation of the first pinion gear member and the tubular member and to help prevent rotation of the first pinion gear member relative to the tubular member. The tubular member is also coupled to a second pinion gear member via an interference coupling extension, possibly having a protruding alignment key operable to engage a slot formed on an inner wall of the second end of the tubular member to ensure correct rotational orientation of the second pinion gear member and the tubular member and to help prevent rotation of the second pinion gear member relative to the tubular member.