A thermal insulation film is formed on a bottom surface of a cylinder head facing a top surface of a piston. The thermal insulation film in a region (a circumferential region) of a bottom surface of the cylinder head configuring a squish area in a circumferential edge of a cavity region is formed to be thinner than the thermal insulation film in a region (a cavity region) of the bottom surface of the cylinder head facing a cavity. The thermal insulation film in the circumferential region is polished, and surface roughness thereof is equal to or lower than 3 m. The thermal insulation film in the cavity region is not polished, and surface roughness thereof is 3 to 8 m on average.

A galleryless steel piston designed to improve thermal efficiency, fuel consumption, and performance of an engine is provided. The piston includes a steel body portion and a thermal barrier layer applied to an upper combustion surface and/or a ring belt to reduce the amount of heat transferred from a combustion chamber to the body portion. The thermal barrier layer has a thermal conductivity which is lower than a thermal conductivity of the steel body portion. The thermal barrier layer typically includes a ceramic material, for example ceria, ceria stabilized zirconia, and/or a mixture of ceria stabilized zirconia and yttria stabilized zirconia in an amount of 90 to 100 wt. %, based on the total weight of the ceramic material. The thermal barrier layer can also have a gradient structure which gradually transitions from 100 wt. % of a metal bond material to 100 wt. % of the ceramic material.

Provided is a sliding member, method for manufacturing sliding member, and compressor swash plate using sliding member in which adhesion between the substrate and the resin is enhanced, and which has the excellent durability whereby peeling of the resin film from the substrate does not occur due to prolonged sliding even under harsh load conditions. The sliding member provides a substrate irradiated laser light with energy intensity per unit area of 0.053 J/mm.sup.2 or more and configured an uneven part formed toward a vertical direction by the irradiated laser light and a melted and solidified portion on the uneven part and a resin film including solid lubricant and a binder resin on the substrate.

A cylindrical component has a groove bottom (4) that extends approximately parallel to the course of the unworked surface of the component, and has a side wall (6, 7) inclined at an angle () of less than 90 to the groove bottom (4). To increase the adhesion between a coating to be applied to the surface of the component an upper region of the side wall (6, 7) is adjoined by an oblique surface (8, 9) at an angle () of greater than 90 to the side wall.

The present invention recites a method of fabricating a stator for a downhole motor, the method comprising the steps of providing a stator tube having an interior surface and applying a bonding agent to the interior surface of the stator tube. Additionally, a mandrel is positioned within the stator tube, the mandrel having an outer geometry that is complimentary to a desired inner geometry for the stator. Furthermore, a reinforcing material is introduced into the stator tube to fill space between the mandrel and the interior surface of the stator tube and subsequently solidified to bond the reinforcing material to the interior surface of the stator tube. The mandrel is then removed from the bonded stator tube and reinforcing material such that a stator is fabricated.

This piston for internal combustion engines, which is capable of achieving high heat shielding properties and high durability, comprises: a base that is formed from aluminum or an aluminum alloy; a composite material part which is formed in a first region of the surface of the base, and which is formed from a composite material that is reinforced with inorganic fibers or whiskers; and an alumite coating film that is formed on the composite material part and a second region of the surface of the base, said second region being different from the first region.

A compressor swash plate includes a base member having a flat plate shape, and a coating layer formed on a surface of the base member and having projections formed in a linear shape, in which the following inequalities are satisfied when a plane part formed on a prism is pressed against the coating layer with a pressure of 30 MPa: 0.01B0.06 and 10S40, where B indicates widths (mm) of surfaces of the projections in contact with the plane part, and S indicates a percentage (%) of a total sum of an area Si of the contact surfaces (a gross area of the surfaces of the projections in contact with the plane part) relative to a reference area (an area of a part of the coating layer against which the plane part is pressed).

Systems for a plastic pump/actuator capable of containing and pumping organic solvents and lubricants and having a more desirable lubricity within the system. The system has at least two cylinders, with plungers therein, oppositely disposed from each other and configured to operably connect to a pump.

A piston that moves reciprocally in the cylinder of an internal combustion engine and has a piston skirt that makes sliding contact with the inner wall of the cylinder. Solid lubrication parts are provided on the sliding-contact surface of the piston skirt. The solid lubrication parts include at least one type of silver, silver alloy, copper, or copper alloy, and at least one type of carbon material or carbide ceramics.

In the plasma spraying according to the present embodiment, the zircon powders are excessively heated to raise the average temperature of the molten particles to a temperature range of 2820 to 4200 C. As a result, SiO2 in the zircon powders is vaporized, and the component ratio of ZrO2 in the molten particles is relatively increased. Such zircon powders land on the surface of the base material, and the deposit coagulates, the coagulum forms a thermal sprayed coating with a high composition ratio Zr/Si.