Methods and systems for manipulating surface topology of additively manufactured fluid interacting structures, such as additively manufactured heat exchangers or airfoils, and associated additively manufactured articles, are disclosed. In one aspect, an article which interacts with a fluid is imparted with surface topology features which affect performance parameters related to the fluid flow. The topological features may be sequenced, combined, intermixed, and functionally varied in size and form to locally manipulate and co-optimize multiple performance parameters at each or selectable differential lengths along a flow path. The co-optimization method may uniquely prioritize selectable performance parameters at different points along the flow path to improve or enhance overall system performance. Topological features may include design features such as dimples, fins, boundary layer disruptors, and biomimicry surface textures, and manufacturing artefacts such as surface roughness and subsurface porosity distribution and morphology.

The invention concerns a transition duct for a multi-stage compressor of a gas turbine engine. Regions of the inner surface of the duct are provided with a predetermined and dissimilar surface roughness to optimise gas flow efficiency within the duct.

A centrifugal impeller having an axis of rotation extending from front to rear, and including a body extending around the axis of rotation, the body having a front portion and a rear portion of larger section than the front portion, the impeller also have blades projecting from a front face of the body, the body presenting a setback in its front face between two consecutive blades, which setback is situated at a circumferential distance from the two blades.

A cooling circuit to receive a cooling fluid includes at least one shaped cooling pin disposed in the cooling circuit. The at least one shaped cooling pin has a first end and a second end extending along an axis. The first end has a first curved surface defined by a minor diameter and the second end has a second curved surface defined by a major diameter. The first curved surface is to be upstream in the cooling fluid and the minor diameter is less than the major diameter.

A cylindrically-shaped hybrid rocket engine solid fuel grain defines an axial combustion port. A fuel grain material comprises a compounded blend of thermoplastic fuel and aluminum. The fuel grain comprises fused stack layers, each layer comprising a plurality of fused abutting concentric beaded structures arrayed to define the combustion port; the port exhibits a rifling pattern or rifling inducing geometry along the port wall. When an oxidizer is introduced into the combustion port combustion occurs along the exposed port wall. Each beaded structure defines a geometry that increases the combustion surface area while inducing a vortex flow of oxidizer and fuel gas. As each layer ablates, an abutting layer exhibiting a similar geometry, is revealed, undergoes a gas phase change, and ablates. This process repeats and persists until oxidizer flow is terminated or the fuel grain material is exhausted. The fuel grain may be manufactured by an additive manufacturing process.

A member may have a first major surface and a second major surface. The first major surface may define a plurality of riblets that may extend in the direction of a primary flow. The member may form an array of conduits that extend from an entrance port at the second major surface to an exit port at the first major surface. Each of the exit ports may intersect two or more riblets. Each of the exit ports may intersect a riblet that intersect another of the exit ports.

A nozzle assembly is disclosed, including a CMC nozzle shell, a nozzle spar, and an endwall. The CMC nozzle shell includes a CMC composition and an interior cavity. The nozzle spar is partially disposed within the interior cavity and includes a metallic composition, a cross-sectional conformation, a plurality of spacers protruding from the cross-sectional conformation, the plurality of spacers contacting the CMC nozzle shell, and a spar cap. The endwall includes at least one surface in lateral contact with the spar cap and maintains a lateral orientation of the CMC nozzle shell and the nozzle spar relative to the endwall. The lateral orientation maintains a predetermined throat area of the nozzle assembly. A method for forming the nozzle assembly includes inserting the nozzle spar into the interior cavity, rotating the CMC nozzle shell and the nozzle spar laterally relative to the endwall, and maintaining the lateral orientation.

Airfoils having a leading edge, a trailing edge, a first end, and a second end with a leading edge hybrid skin core cavity formed within the airfoil extending from the first end to the second end proximate the leading edge, the cavity having a hot wall and a cold wall. The cavity has a variable height-to-width ratio in a direction from the first end to the second end, with a first aspect ratio proximate the first end and a second aspect ratio proximate the second end with the height defined as a maximum distance between the hot wall and the cold wall and the width is defined as an arc length of the cold wall.

A strut for a gas turbine engine includes an airfoil section extending in a spanwise direction between a first platform and a second platform, extending in a chordwise direction between a leading edge and trailing edge to define a chord length, and extending in a thickness direction between a first side and a second side to define a chord width. Exterior surfaces of the airfoil section define a leading portion between the leading edge and a widest location of the airfoil section relative to the thickness direction, and a trailing portion between the widest location and the trailing edge. The exterior surfaces establish a respective exterior contour for each span position between a 0% span position and a 100% span position. The exterior surfaces define a plurality of dimples in the leading portion.

A scavenge tube for conveying oil within an engine. The scavenge tube includes an outer tube and an inner tube. The outer tube defines a first surface and the inner tube defines a second surface. The inner tube is configured to be fluidly connected to a source for oil. A space that is defined between the outer tube and the inner tube such that the first surface opposes the second surface. A plurality of bumps is positioned within the space such that each bump extends from one of the first surface and the second surface and extends toward the opposing surface.