The subject matter of this specification can be embodied in, among other things, a controller apparatus that includes a digital controller configured to provide a digital position signal based on a setpoint and a differential analog feedback signal, and a converter circuit configured to provide a differential analog electrohydraulic servo valve position control signal based on the digital position signal, and provide the differential analog feedback signal based on the differential analog electrohydraulic servo valve position control signal.

The disclosure provides a method of securing a feedback spring relative to a spool of a servovalve, the method comprising inserting the feedback spring at least partially into an internal cavity of the spool, inserting two fixing members into the internal cavity such that they each oppose a portion of the feedback spring, bringing the fixing members into respective set positions, such that the fixing members clamp the feedback spring and prevent relative movement between the feedback spring and the spool, and securing the fixing members in their respective set positions, such that the fixing members remain in their clamping positions and prevent relative movement between the feedback spring and the spool.

The disclosure provides a method of securing a feedback spring relative to a spool of a servovalve, the method comprising inserting the feedback spring at least partially into an internal cavity of the spool, inserting two fixing members into the internal cavity such that they each oppose a portion of the feedback spring, bringing the fixing members into respective set positions, such that the fixing members clamp the feedback spring and prevent relative movement between the feedback spring and the spool, and securing the fixing members in their respective set positions, such that the fixing members remain in their clamping positions and prevent relative movement between the feedback spring and the spool.

The subject matter of this specification can be embodied in, among other things, an electrohydraulic positioning control system that includes a shuttle valve configured to direct fluid flow between a selectable one of a first fluid port and a second fluid port, and a fluid outlet configured to be fluidically connected to a fluid actuator, a first servo valve controllable to selectably permit and block flow between the first fluid port, a fluid source, and a fluid drain, a second servo valve controllable to selectably permit and block flow between the second fluid port, the fluid source, and the fluid drain, a first servo controller configured to provide a first health signal and control the first servo valve based on a second health signal, and a second servo controller configured to provide the second health signal and control the second servo valve based on the first health signal.

The subject matter of this specification can be embodied in, among other things, an electrohydraulic positioning control system that includes a shuttle valve configured to direct fluid flow between a selectable one of a first fluid port and a second fluid port, and a fluid outlet configured to be fluidically connected to a fluid actuator, a first servo valve controllable to selectably permit and block flow between the first fluid port, a fluid source, and a fluid drain, a second servo valve controllable to selectably permit and block flow between the second fluid port, the fluid source, and the fluid drain, a first servo controller configured to provide a first health signal and control the first servo valve based on a second health signal, and a second servo controller configured to provide the second health signal and control the second servo valve based on the first health signal.

The subject matter of this specification can be embodied in, among other things, a method that includes actuating a closure member at a predetermined first velocity a predetermined first number of cycles between a first configuration and a second configuration, actuating the closure member at a predetermined second velocity a predetermined second number of cycles between the first and the second configuration, actuating the closure member at a predetermined third velocity a predetermined third number of cycles and the second configuration, actuating the closure member at a predetermined fourth velocity a predetermined fourth number of cycles and the second configuration, and actuating the closure member to the second configuration at a predetermined fifth velocity for a predetermined flushing period.

A servo actuator is provided which may comprise a controller configured to control a plurality of solenoid valves based upon an output signal. The plurality of solenoid valves may be used to control the position of the object. For example, a set of solenoid valves, of the plurality of solenoid valves, may be configured to conduct fluid from a tank into a first chamber of the cylinder, conduct fluid from the tank into a second chamber of the cylinder, conduct fluid from the second chamber of the cylinder into a first solenoid valve and/or conduct fluid from the first chamber of the cylinder into the first solenoid valve. The first solenoid valve, of the plurality of solenoid valves, may be configured to conduct fluid from the set of solenoid valves into a vent valve based upon a pulse width modulation (PWM) signal received from the controller.

A servo actuator is provided which may comprise a controller configured to control a plurality of solenoid valves based upon an output signal. The plurality of solenoid valves may be used to control the position of the object. For example, a set of solenoid valves, of the plurality of solenoid valves, may be configured to conduct fluid from a tank into a first chamber of the cylinder, conduct fluid from the tank into a second chamber of the cylinder, conduct fluid from the second chamber of the cylinder into a first solenoid valve and/or conduct fluid from the first chamber of the cylinder into the first solenoid valve. The first solenoid valve, of the plurality of solenoid valves, may be configured to conduct fluid from the set of solenoid valves into a vent valve based upon a pulse width modulation (PWM) signal received from the controller.

A pump control assembly for controlling a variable displacement hydraulic pump includes a spool mounted within a valve block. The spool is configured to move between a first and a second position within the valve block so as to selectively control the displacement of the attached pump. The pump control assembly further includes first and second chambers that each apply a force to opposite ends of the spool. The first chamber is positioned at a first end of the spool in fluid communication with a pump output port. The second chamber is positioned at a second end of the spool and in fluid communication with a hydraulic tank port and a proportional pressure reducing valve. The second chamber also includes a piston and first and second springs positioned on either side of the piston. The proportional pressure reducing valve provides a regulated pressure to a first side of the piston along with the first spring, and the hydraulic tank port provides a tank pressure on the opposite side of the piston along with the second spring. The pump control assembly also includes a stop structure having a positive stop that limits movement of the piston in a direction toward the first chamber.

A pump control assembly for controlling a variable displacement hydraulic pump includes a spool mounted within a valve block. The spool is configured to move between a first and a second position within the valve block so as to selectively control the displacement of the attached pump. The pump control assembly further includes first and second chambers that each apply a force to opposite ends of the spool. The first chamber is positioned at a first end of the spool in fluid communication with a pump output port. The second chamber is positioned at a second end of the spool and in fluid communication with a hydraulic tank port and a proportional pressure reducing valve. The second chamber also includes a piston and first and second springs positioned on either side of the piston. The proportional pressure reducing valve provides a regulated pressure to a first side of the piston along with the first spring, and the hydraulic tank port provides a tank pressure on the opposite side of the piston along with the second spring. The pump control assembly also includes a stop structure having a positive stop that limits movement of the piston in a direction toward the first chamber.