A brake assembly and a method for manufacturing a brake assembly are provided. The brake assembly includes a brake pad affixed to a substrate. The brake pad extends from the substrate to a brake pad friction surface, and includes abradable cellular metal foam with the hardened ceramic particles.

Provided are a method for manufacturing a wet friction plate, whereby efficiency of the work of forming a fine groove on a friction material can be improved, the wet friction plate, and a wet multiple-plate clutch device having the wet friction plate. In the method for manufacturing a wet friction plate 200, a core metal 201 and a friction material 210 are prepared, a resin layer 203 is formed on the core metal, the friction material is attached onto the resin layer, and a fine groove 211 is formed in the friction material. Specifically, irradiation of a laser beam L is started on an exposed portion 205 of the core metal. A laser head 301 is displaced in an annular shape while continuously emitting the laser beam. Thus, annular fine grooves 204 and 211 are formed in the exposed portion of the core metal and the friction material.

Provided are a method for manufacturing a wet friction plate, whereby efficiency of the work of forming a fine groove on a friction material can be improved, the wet friction plate, and a wet multiple-plate clutch device having the wet friction plate. In the method for manufacturing a wet friction plate 200, a core metal 201 and a friction material 210 are prepared, a resin layer 203 is formed on the core metal, the friction material is attached onto the resin layer, and a fine groove 211 is formed in the friction material. Specifically, irradiation of a laser beam L is started on an exposed portion 205 of the core metal. A laser head 301 is displaced in an annular shape while continuously emitting the laser beam. Thus, annular fine grooves 204 and 211 are formed in the exposed portion of the core metal and the friction material.

Method and plant for manufacturing braking elements such as vehicle brake pads. The plant can comprise a first station that applies an adhesive to a first face of a metallic element; a second station that applies to the first face of the metallic element a block of friction material; a checking station that verifies the presence of the adhesive by detecting the gray level of a plurality of points of at least one zone of the first face; and a processing unit that compares the gray level detected for each point with a first threshold value, counts the number of points that have a gray level that satisfies a relationship (which is a function of the threshold value,) and compares such a value with a second threshold value to discard those metallic elements for which the percentage calculated does not correspond to the second threshold value.

Method and plant for manufacturing braking elements such as vehicle brake pads. The plant can comprise a first station that applies an adhesive to a first face of a metallic element; a second station that applies to the first face of the metallic element a block of friction material; a checking station that verifies the presence of the adhesive by detecting the gray level of a plurality of points of at least one zone of the first face; and a processing unit that compares the gray level detected for each point with a first threshold value, counts the number of points that have a gray level that satisfies a relationship (which is a function of the threshold value,) and compares such a value with a second threshold value to discard those metallic elements for which the percentage calculated does not correspond to the second threshold value.

The invention relates to a method for applying sand to the inner radius of drum brake linings comprising the following steps: a) rolling a UV-curing adhesive onto the inner radius of a drum brake lining, b) applying a frictional grain, such as zircon sand, to the adhesive layer, c) removing the frictional grain not retained by the adhesive from the lining surface, and d) curing the coating by means of UV radiation.

A braking arrangement includes a brake liner, a backing plate and an attachment member for interconnecting the brake liner to the backing plate, wherein the brake liner includes a recess in a surface facing the backing plate, wherein the backing plate includes a through hole associated to the recess of the brake liner; wherein the attachment member includes a first portion engaging the recess of the brake liner, wherein the attachment member further includes a second portion extending from the first portion of the attachment member and forming a one-piece unit with the first portion, and in that the second portion extends into the through hole of the backing plate and engages with the backing plate. An attachment member and a method for interconnecting a brake liner to a backing plate by an attachment member are also provided.

A driven disc assembly is provided. The backing plates have right angle depression sections that surround mounting holes of a clutch disc. The thickness of the backing plates are enlarged from their normal thickness causing a top surface of the backing plates to axially clear heads of conventional rivets. The thickness of the friction buttons on the backing plates can then be reduced to their minimal effective use thickness.

A friction material composition includes a binder, organic filler, inorganic filler and fiber reinforcement, and does not contain copper or contains copper in an amount of 0.5 mass % or less. The inorganic filler is one or more selected from y alumina having an average particle size of 10 nm to 50 μm, dolomite having an average particle size of 1 to 20 μm, calcium carbonate having an average particle size of 1 to 20 μm, magnesium carbonate having an average particle size of 1 to 20 μm, manganese dioxide having an average particle size of 1 to 20 μm, zinc oxide having an average particle size of 10 nm to 1 μm, magnetite having an average particle size of 1.0 μm or less, cerium oxide having an average particle size of 0.5 to 5 μm, and zirconia having an average particle size of 5 to 50 nm.

Provided are a method for manufacturing a wet friction plate, whereby efficiency of the work of forming a fine groove on a friction material can be improved, the wet friction plate, and a wet multiple-plate clutch device having the wet friction plate. In the method for manufacturing a wet friction plate 200, a core metal 201 and a friction material 210 are prepared in a first step. Thereafter, a resin layer 203 is formed on the core metal 201 in a second step. The resin layer 203 is formed on each of entire two plate surfaces of the core metal 201. Subsequently, the friction material 210 is attached onto the resin layer 203 of the core metal 201 in a third step. Subsequently, a fine groove 211 is formed in the friction material 210 in a fourth step. Specifically, irradiation of a laser beam L is started on an exposed portion 205 of the core metal 201. A laser head 301 is displaced in an annular shape while continuously emitting the laser beam L. Thus, annular fine grooves 204 and 211 are formed in the exposed portion 205 of the core metal 201 and the friction material 210.