The present disclosure provides a heat shield. The heat shield may comprise a first shield layer defining a cylindrical inner diameter surface of the heat shield, the cylindrical inner diameter surface having a radius and an axis, an air gap layer radially outward of the first shield layer, a second shield layer radially outward of the air gap layer, a first insulation layer radially outward of the second shield layer, a foil layer radially outward of the second shield layer, a second insulation layer radially outward of the foil layer, and a third shield layer radially outward of the second insulation layer.

A laminated dimpled foil metallic heat shield may have a cylindrical structure with an outer diameter and an inner diameter comprising a first metallic layer defining the outer diameter, an inboard edge and an outboard edge of the laminated dimpled foil metallic heat shield assembly, a second metallic layer defining the inner diameter of the laminated dimpled foil metallic heat shield assembly, and a first dimpled foil layer extending about a first circumference between the inner diameter and the outer diameter.

A clutch friction material includes a base material containing a rubber material and a thermosetting resin. The clutch friction material also includes an intermediate layer disposed on the base material. The intermediate layer includes either a glassy carbon structure or a graphite structure formed as a result of thermal curing of the thermosetting resin contained in the base material. In addition, the clutch friction material includes an outermost surface layer disposed on the intermediate layer. The outermost surface layer contains a pyrolysate produced as a result of pyrolysis of rubber and resin components contained in the base material.

This invention relates to a paper friction material and a method of manufacturing the same, wherein the paper friction material is configured such that dispersibility and bondability are increased between a filler and a matrix. The paper friction material which is suitable for use in a vehicle, includes a friction base including pulp and a coating layer formed on the friction base using a mixture of latex and a functional material. The OH reactive group of the pulp and the aromatic ring of the latex are hydrogen-bonded so that the friction base and the coating layer are coupled with each other.

A brake component is disclosed. In various embodiments, the brake component includes a ceramic matrix composite (CMC) structure including a plurality of nominally dense plies, interleaved with a plurality of interlayers, wherein the plurality of nominally dense plies and the plurality of interlayers are bonded by at least one of a Field Assisted Sintering Technique (FAST), a Spark Plasma Sintering (SPS) process, or a localized heating process. In various embodiments, the brake component is a rotor disk or a stator disk.

A vehicular brake rotor component made from a Ti base powder alloy which has been 3D printed to a desired shape before one or both of its wear surfaces are coated with a 0.005 to 0.01 inch thick mixture containing about 1-40% chromium carbine. Then the combined product is sintered, machined and double disc ground. Related methods of manufacture of this brake rotor component are also disclosed.

This invention relates to a paper friction material and a method of manufacturing the same, wherein the paper friction material is configured such that dispersibility and bondability are increased between a filler and a matrix. The paper friction material which is suitable for use in a vehicle, includes a friction base including pulp and a coating layer formed on the friction base using a mixture of latex and a functional material. The OH reactive group of the pulp and the aromatic ring of the latex are hydrogen-bonded so that the friction base and the coating layer are coupled with each other.

A railway brake lining includes one or more primary friction members, one or more secondary friction members, and a base plate. Each of the primary friction members is elastically fastened to the base plate. Each of the secondary friction members is fixed on the base plate. A minimum distance between the friction members and a center of an axle is denoted by r1, and a maximum distance between the friction members and the center of the axle is denoted by r2. The centers of one or more of the primary friction members are located in an area that is at a distance of {r1+(r2r1)/3} to {r1+2(r2r1)/3} from the center of the axle. The total slide contact area T1 of the primary friction members and the total slide contact area T2 of the secondary friction members satisfy 2/25T2/(T1+T2).

A disk pack for a wet-operated friction clutch includes a plurality of friction disks, a plurality of steel disks, and an additive. The plurality of friction disks each include a friction lining on each side. The plurality of steel disks are stacked alternately with the plurality of friction disks. The additive is formed of a polar residue and a nonpolar residue. At least one of the plurality of friction disks or at least one of the plurality of steel disks is treated with the additive prior to an initial startup of the disk pack. The polar residue is attached to the at least one of the plurality of friction disks or the plurality of steel disks. The nonpolar residue is arranged for binding to an operating fluid.

A back-plate composition of the present invention is a composition for forming a back plate of a brake pad, the brake pad having a friction material and the back plate bonded to the friction material. The back-plate composition includes a resin, a plurality of first fibers and a plurality of second fibers having an average length shorter than an average length of the first fibers. In the case where the average length of the first fibers is L1 [m] and the average length of the second fibers is L2 [m], L2/L1 is in the range of 0.001 to 0.5. This makes it possible to provide a back-plate composition having excellent moldability, as well as a back plate formed of the back-plate composition, a brake pad including the back-plate and a caliper device provided with the brake pad.