Disclosed is a plastic composite including a magnetic alloy material in an amount of about 20% by volume or greater on the basis of the total volume of the plastic composite. Accordingly, weight of the clutch may be reduced by about 0.4 kg and weight of the pulley can be reduced by about 0.4 kg with the result that overall weight may be reduced by about 0.8 kg.

A method of etching a surface of a metal clutch part for bonding of friction includes etching, by a laser, a plurality of craters into a specified etching area of the surface of the metal clutch part. The specified etching area is defined by an outer circumference and an inner circumference. The craters define an etch pattern on the surface. The laser follows a predefined path during the etching to generate the etch pattern. The path is one of a plurality of radially aligned and circumferentially overlapping figure eights, each of the figure eights extending from the outer circumference of the specified etching area to the inner circumference of the specified etching area; a plurality of rows of circumferentially aligned and radially overlapping figure eights extending from the outer circumference of the specified etching area to the inner circumference of the specified etching area; or a plurality of circumferentially spaced radially extending lines extending from the outer circumference of the specified etching area to the inner circumference of the specified etching area. The method also includes bonding the friction material to the metal clutch part on the etch pattern.

Various systems, devices, and methods for a vehicle smart brake pad comprising a sensor such as a force sensing device, and a production process thereof. For example, a production process of a vehicle brake pad can include the following steps in time sequence: applying an electrical circuit a support plate; screen printing on the electrical circuit of at least a first electrode; screen printing on the at least first electrode of a sheet of piezoelectric material; screen printing on the sheet of at least a second electrode; applying a friction pad on the support plate; and bulk polarizing the sheet of piezoelectric material by a supply of power to the at least first and second electrodes.

It has been found that metal parts having rough surfaces can be manufactured by (1) compacting a metal powder under high pressure in a mold to make a green part, wherein at least one face of the mold is roughened by electrical discharge machining to have an R.sub.a of 10 to 200 micro-inches, as measured with a profilometer having a stylus tip, (2) heating the green metal part to a temperature of at least 1500 F. to sinter the green metal part to produce the metal part having at least one rough surface, wherein the rough surface has an R.sub.a which is within the range of 10 to 200 micro-inches, as measured with a profilometer having a chisel tip, and (3) optionally, buffing, classifying, deburring and/or washing the metal part. This method can be beneficially used in manufacturing clutch plates, pressure plates, and cam shaft sprockets.

A friction plate for a clutch includes a face and a first friction material disposed on the face. The first friction material has a first composition including a first filler material at a first weight concentration of a total weight of the first friction material. A second friction material is disposed on the face and has a second composition that is different than the first composition and including a second filler material at a second weight concentration of a total weight of the second friction material. The second weight concentration is higher than the first weight concentration.

A cast iron and ceramic composite disc brake includes a brake surface, wherein the brake surface is provided with a plurality of annularly arranged grooves in a circular direction, the annularly arranged groove is provided with a filler, and the filler is made of a ceramic resin fiber. In the present disclosure, the gray cast iron and the ceramic fiber resin material are composited under a high pressure, which greatly reduces the weight, greatly increases a friction coefficient, and shortens a braking distance by . Moreover, the installation is convenient, and the heat dissipation performance and the heat resistance performance are better, which is safe and reliable to use.

The present invention relates to a method and an apparatus for manufacturing a brake pad, which are configured to stabilize quality of the brake pad. The present invention provides a method of manufacturing a brake pad including a friction material and a backing plate which are coupled to each other, the method including: a preliminary process of preparing friction material powder and the backing plate; a forming process of forming the friction material powder in the form of the friction material and attaching the friction material to one surface of the backing plate; a quality stabilization process of heating and pressing the friction material after the forming process is completed; a heat treatment process of heating the brake pad at a predetermined temperature after the quality stabilization process is completed; and a grinding process of grinding the friction material.

In a carrier disk assembly for a brake assembly, and an electromagnetically actuable brake assembly with a carrier disk assembly, the carrier disk assembly has a hub part, two friction linings, and two disks. The disks are connected to the hub part, in particular with the aid of axially directed screws. Each one of the disks has a surface region provided with first depressions. A first friction lining is bonded and/or glued to the first disk in the surface region of the first of the two disks, and a second friction lining is bonded and/or glued to the second disk in the surface region of the second of the two disks.

A brake disc, in particular for a motor vehicle, includes a base disc of a first material and a wear-reducing coating of a second material. The first material is a lightweight metal and the second material is an oxide layer.

A method for the pretreatment of a friction lining, in particular a dry clutch friction lining, comprising carbon compounds, includes modifying an effective surface of the friction lining by laser radiation in such a way that an oxidation layer containing carbon compounds is created. The pretreatment may be effected by means of laser radiation after hardening of the friction lining. The effective surface may be partially conditioned by means of laser radiation.