A method is provided for evaluating a maintenance requirement of a linear transmission device that is driven by a driving device. A control unit receives, from a sensing unit, a plurality of electric sensor signals that respectively correspond to multiple physical quantities of the linear transmission device or the driving device. The control unit calculates at least four correction factors based on the electric sensor signals, and calculates a service life of the linear transmission device based on the electric sensor signals and the at least four correction factors for scheduling maintenance of the linear transmission device.

In a method for monitoring a geared motor, and a system, the geared motor has a gearbox at least partially filled with oil. A measure of the oil level, e.g., a measure of the filling-level height of the oil, is captured, and a measure of vibration is captured at at least one point of the gearbox. A first variable is formed by combining the measure of the oil level and the measure of vibration, and it is monitored whether the value of the first variable exceeds a permissible extent of deviation from a setpoint value or exceeds a threshold value.

In a method for monitoring a geared motor, and a system, the geared motor has a gearbox at least partially filled with oil. A measure of the oil level, e.g., a measure of the filling-level height of the oil, is captured, and a measure of vibration is captured at at least one point of the gearbox. A first variable is formed by combining the measure of the oil level and the measure of vibration, and it is monitored whether the value of the first variable exceeds a permissible extent of deviation from a setpoint value or exceeds a threshold value.

A method for automated gear contact pattern verification includes applying a colored powder to at least one gear to be meshed to form contacts on at least one gear tooth of the at least one gear, and using the smartphone, capturing images of the at least one gear tooth. A matching algorithm run on the smartphone may include identifying bounding points of a yellow portion of the at least one gear tooth, the bounding points including a midpoint of the yellow portion; identifying a gear mesh area between the bounding points and a midpoint of the gear mesh area; and determining a deviation in the midpoints of the yellow portion and gear mesh area, wherein the deviation may between approximately 25% and 80%. The test results are displayed on the smartphone, the test results including at least an indication of pass or fail.

A method for automated gear contact pattern verification includes applying a colored powder to at least one gear to be meshed to form contacts on at least one gear tooth of the at least one gear, and using the smartphone, capturing images of the at least one gear tooth. A matching algorithm run on the smartphone may include identifying bounding points of a yellow portion of the at least one gear tooth, the bounding points including a midpoint of the yellow portion; identifying a gear mesh area between the bounding points and a midpoint of the gear mesh area; and determining a deviation in the midpoints of the yellow portion and gear mesh area, wherein the deviation may between approximately 25% and 80%. The test results are displayed on the smartphone, the test results including at least an indication of pass or fail.

The invention relates to a method for ascertaining the backlash (40) of a gear (24) which is coupled to an electric machine (12) of a vehicle which has at least one electric machine (12). According to the method, at least the following steps are carried out: a) detecting the rotational speed of the at least one electric machine (12) during a driving intervention (80) and detecting rotational speed fluctuations produced therefrom, b) evaluating a high-frequency vibration (60) which is generated as a result of the gear (24) reaching a lower stop (54) in delay phases (56) and reaching an upper stop (50) when reversing the rotational direction in acceleration phases (58), c) filtering out high-frequency components from the high-frequency vibration (60) according to step b), wherein position information (42), relating to a corresponding rotational angle, from the rotational speed signal is saved in the event said components occur, and d) evaluating the distance between the upper stop (52) and the lower stop (54) and ascertaining the backlash (40) from the difference of the position information (42) between the upper stop (52) and the lower stop (54).

The invention relates to a method for ascertaining the backlash (40) of a gear (24) which is coupled to an electric machine (12) of a vehicle which has at least one electric machine (12). According to the method, at least the following steps are carried out: a) detecting the rotational speed of the at least one electric machine (12) during a driving intervention (80) and detecting rotational speed fluctuations produced therefrom, b) evaluating a high-frequency vibration (60) which is generated as a result of the gear (24) reaching a lower stop (54) in delay phases (56) and reaching an upper stop (50) when reversing the rotational direction in acceleration phases (58), c) filtering out high-frequency components from the high-frequency vibration (60) according to step b), wherein position information (42), relating to a corresponding rotational angle, from the rotational speed signal is saved in the event said components occur, and d) evaluating the distance between the upper stop (52) and the lower stop (54) and ascertaining the backlash (40) from the difference of the position information (42) between the upper stop (52) and the lower stop (54).

A wear monitoring device for rolling elements in a machine element has at least one magnet generating a measuring magnetic field, and a magnetic field sensor arrangement for measuring a flux density of the measuring magnetic field. The sensor arrangement has at least one first magnetic field sensor for measuring the flux density at a first measuring position and a second magnetic field sensor for measuring the flux density at a second measuring position at a distance from the first measuring position. The measuring positions are selected such that rolling elements passing the measuring positions are in close contact with one another and a resulting change in the measuring magnetic field is detectable at a measuring position by the respective magnetic field sensor. An evaluation unit records and evaluates the flux densities measured by the magnetic field sensors, to determine diameters and/or changes in the diameters of the rolling elements.

A wear monitoring device for rolling elements in a machine element has at least one magnet generating a measuring magnetic field, and a magnetic field sensor arrangement for measuring a flux density of the measuring magnetic field. The sensor arrangement has at least one first magnetic field sensor for measuring the flux density at a first measuring position and a second magnetic field sensor for measuring the flux density at a second measuring position at a distance from the first measuring position. The measuring positions are selected such that rolling elements passing the measuring positions are in close contact with one another and a resulting change in the measuring magnetic field is detectable at a measuring position by the respective magnetic field sensor. An evaluation unit records and evaluates the flux densities measured by the magnetic field sensors, to determine diameters and/or changes in the diameters of the rolling elements.

A screw device is provided which can detect damage to a groove of a screw shaft, the damage being hidden by a nut, with a high probability. At least two circulation components are mounted on a nut in such a manner as to form at least two circulation circuits that circulate rolling elements. The nut is provided with a sensor that detects a displacement of a groove of a screw shaft between the adjacent circulation circuits.