A tubular connection, method for connecting tubulars, and a coupler for connecting together tubulars, of which the tubular connection includes an inner body including a bore, external threads, a tapered torque nose, and a radially-facing sealing surface. The connection also includes an outer body including a bore in communication with the bore of the inner body, internal threads configured to engage the external threads of the inner body, a tapered torque-stop surface that engages the tapered torque nose, and a radially-facing sealing surface that forms a seal with the radially-facing sealing surface of the inner body. The external threads, the internal threads, or both include at least one kick-out feature including at least one rounded or chamfered corner thereof.

A tubular connection, method for connecting tubulars, and a coupler for connecting together tubulars, of which the tubular connection includes an inner body including a bore, external threads, a tapered torque nose, and a radially-facing sealing surface. The connection also includes an outer body including a bore in communication with the bore of the inner body, internal threads configured to engage the external threads of the inner body, a tapered torque-stop surface that engages the tapered torque nose, and a radially-facing sealing surface that forms a seal with the radially-facing sealing surface of the inner body. The external threads, the internal threads, or both include at least one kick-out feature including at least one rounded or chamfered corner thereof.

A threaded connection with good internal-pressure and external-pressure sealability while preventing galling is provided. A threaded connection 1 includes a pin 10 and a box 20. The pin 10 includes a pin lip 11, a pin metal seal 13, and a cylindrical inner machined surface 14. The pin metal seal 13 includes a pin seal taper surface 16 and a pin seal curvature surface 17. The box 20 includes a box metal seal 22 parallel to the pin seal taper surface 16. The pin metal seal 13 sealingly contacts the box metal seal 22 at a seal point SP. The threaded connection satisfies the following expressions, (1) and (2),
L>Lm>Ls  (1), and
tb/tp>1.6  (2).
L is the length of the pin lip 11; Lm is the distance between the tip AP of the pin and the end point of the cylindrical inner machined surface 14; Ls is the distance between the tip AP of the pin 10 and the seal point SP; tb is the wall thickness of the box 20 as measured at the seal point SP when the connection is made up; and tp is the wall thickness of the pin 10 as measured at the seal point SP.

A threaded connection with good internal-pressure and external-pressure sealability while preventing galling is provided. A threaded connection 1 includes a pin 10 and a box 20. The pin 10 includes a pin lip 11, a pin metal seal 13, and a cylindrical inner machined surface 14. The pin metal seal 13 includes a pin seal taper surface 16 and a pin seal curvature surface 17. The box 20 includes a box metal seal 22 parallel to the pin seal taper surface 16. The pin metal seal 13 sealingly contacts the box metal seal 22 at a seal point SP. The threaded connection satisfies the following expressions, (1) and (2),
L>Lm>Ls  (1), and
tb/tp>1.6  (2).
L is the length of the pin lip 11; Lm is the distance between the tip AP of the pin and the end point of the cylindrical inner machined surface 14; Ls is the distance between the tip AP of the pin 10 and the seal point SP; tb is the wall thickness of the box 20 as measured at the seal point SP when the connection is made up; and tp is the wall thickness of the pin 10 as measured at the seal point SP.

A high-torque threaded connection with male and female threadforms constituted by wedge threads is provided with high shear resistance and high torque resistance. The radius of curvature r1 of the base of the load flank of the first thread 111, located at the end of the male threadform 11 associated with the tip, is not lower than the thread height Th×0.14, and more preferably not lower than Th×0.16, to improve the shear resistance of the first thread 111. Further, the thread pitch may be reduced to increase the number of threads to increase the area of contact for load flanks, or only the radius of curvature of the base of the load flank of the first thread located at the end of the male threadform associated with the tip may be increased and smaller radii of curvature may be provided for the other portions to increase the area of contact for load flanks, thereby maintaining high torque resistance.

A high-torque threaded connection with male and female threadforms constituted by wedge threads is provided with high shear resistance and high torque resistance. The radius of curvature r1 of the base of the load flank of the first thread 111, located at the end of the male threadform 11 associated with the tip, is not lower than the thread height Th×0.14, and more preferably not lower than Th×0.16, to improve the shear resistance of the first thread 111. Further, the thread pitch may be reduced to increase the number of threads to increase the area of contact for load flanks, or only the radius of curvature of the base of the load flank of the first thread located at the end of the male threadform associated with the tip may be increased and smaller radii of curvature may be provided for the other portions to increase the area of contact for load flanks, thereby maintaining high torque resistance.

A threaded coupling comprising a first end, a second end, a first portion of the threaded coupling defining a first thread profile, a second portion of the threaded coupling defining a second thread profile different from the first thread profile, where at least two threads of the second thread profile proximate to the second end are reduced in height according to an extra machining angle.

A threaded coupling comprising a first end, a second end, a first portion of the threaded coupling defining a first thread profile, a second portion of the threaded coupling defining a second thread profile different from the first thread profile, where at least two threads of the second thread profile proximate to the second end are reduced in height according to an extra machining angle.

In a pipe joint where two pipe sections (14, 16) have threadably engaged end potions (17, 18), joint ends (32, 34) are substantially sealed to each other by a sealing surface (40, 50) on one pipe section that substantially abuts a sealing surface (42, 52) on the other pipe section. In one joint, a ring-shaped cutout(121, FIG. 7) is formed in a first pipe section and a ring-shaped spacer (120) is located in the cutout. The spacer is chosen from several that have slightly different lengths so the spacer ends contacts the corresponding sealing surface(130).

In a pipe joint where two pipe sections (14, 16) have threadably engaged end potions (17, 18), joint ends (32, 34) are substantially sealed to each other by a sealing surface (40, 50) on one pipe section that substantially abuts a sealing surface (42, 52) on the other pipe section. In one joint, a ring-shaped cutout(121, FIG. 7) is formed in a first pipe section and a ring-shaped spacer (120) is located in the cutout. The spacer is chosen from several that have slightly different lengths so the spacer ends contacts the corresponding sealing surface(130).