F23G7/001

Waste sludge incinerator using pyrolysis and gasification, and relative process

The present invention relates to reaction equipment for the treatment of organic and/or inorganic waste of refineries or petrochemical plants comprising: a drying and pyrolysis device (4) which rotates around its longitudinal, tilted rotation axis (A), a gasification device (6) which rotates around its longitudinal, horizontal rotation axis (B), a combustion device (14) comprising a burner (13) having a longitudinal horizontal axis (C), at least one settling chamber (15) for the collection of intermediate solid residues and the accumulation of intermediate gaseous reaction products, at least one outlet duct of the gaseous end-products (16), at least one outlet duct of the solid end-products (7), and at least one inlet duct of the feedstock (2) said combustion device (14), drying and pyrolysis device (4), gasification device (6) are physically separated and positioned on three different levels, the longitudinal rotation axis (A) of the drying and pyrolysis device (4) is tilted with respect to both the longitudinal rotation axis (B) of the gasification device (6) and also with respect to the longitudinal axis (C) of the combustion device (14), the longitudinal rotation axis (B) of the gasification device (6) is parallel to the longitudinal axis (C) of the combustion device (14), the combustion device (14) is in fluid communication with the drying and pyrolysis device (4), the drying and pyrolysis device (4) comprises, in its interior, a first indirect heat exchange device (3) in which the combustion fumes coming from the combustion device (14) flow, at least one settling chamber (15) in fluid communication with said drying and pyrolysis device (4) and with said gasification device (6) and with said combustion device (14), conveying means (5) are positioned in the settling chamber (15) and put the drying and pyrolysis device (4) in fluid communication with the gasification device, it comprises a second heat exchange device (12) in fluid communication with the first indirect heat exchange device (3) and the combustion device (14), it comprises means for the suction of the intermediate gaseous reaction products, said means being positioned in the settling chamber (15).

Reactor for hydrothermal carbonization with optimized mixture of sludge and steam

Disclosed is a reactor for treating, particularly by hydrothermal carbonization, sludge containing organic matter, including, with: a vessel (100) including an inner chamber arranged to receive the sludge and to form a path of travel for the sludge adapted to allow for circulation of the sludge, a sludge inlet (1) arranged to introduce the sludge into a sludge introduction area of the inner chamber, a sludge outlet (11) arranged to discharge at least part of the sludge contained in the inner chamber, and a steam inlet (3) arranged to inject steam in a steam injection zone of the inner chamber along a steam injection direction, the steam injection direction being different from a sludge circulation direction in the steam injection zone along the circulation path, the steam injection zone being separated from the sludge introduction zone.

Solid and black waste mitigation system and process

A system for waste processing includes a feeder for receiving a waste stream of carbonaceous materials, multiple independently controllable augers, a reactor and an incinerator. The reactor receives a waste stream from the feeder and using a controllable heating element assembly converts the carbonaceous materials in the waste stream to syngas. The incinerator uses the syngas from the reactor to incinerate separately received black water waste from a storage tank.

Process and plant for separating heavy metals from phosphoric starting material

A process for separating heavy metals from phosphoric starting material comprises the following steps: (i) heating the starting material to a temperature of 600 to 1.200 C. in a first reactor (1) and withdrawing combustion gas; (ii) using the combustion gas of step (i) to preheat an alkaline source; and (iii) transferring the heated starting material of step (i) and the heated alkaline source of step (ii) to a second reactor (20), adding an elemental carbon source, heating to a temperature of 700 to 1.100 C. and withdrawing process gas and a product stream.

Thermochemical system and method
20240353099 · 2024-10-24 ·

A thermochemical system & method may be configured to convert an organic feedstock to various products. A thermochemical system may include a solid material feed module, a reactor module, an afterburner module, and a solid product finishing module. The various operational parameters (temperature, pressure, etc.) of the various modules may vary depending on the desired products. The product streams may be gaseous, vaporous, liquid, and/or solid.

Organic-waste-processing apparatus, processing method, and control apparatus

An organic-waste-processing apparatus reducing a moisture of, and conducting a thermal operation process to, an organic waste, includes: a moisture-reducing unit; a combustion unit; a combustion-energy-supply unit; an energy-supply-operation controller; an organic-waste-energy-estimating unit; a total-energy-consumption measuring unit; a relation-maintaining unit; a quantitative-relationship-grasping unit; and a moisture reduction controller. The moisture reduction controller controls an operation of the moisture-reducing unit so that the estimated value of the organic waste energy to be estimated by the organic-waste-energy-estimating unit is directed in a direction reducing a quantitative difference from the optimum value of the organic waste energy based on the quantitative relationship grasped by the quantitative-relationship-grasping unit between the optimum value of the organic waste energy and the latest estimated value of the organic waste energy.

THERMAL SLUDGE TO ENERGY TRANSFORMER
20250012439 · 2025-01-09 ·

Systems and processes provide for a thermal process to transform sludge (and a variety of other natural waste materials) into electricity. Dewatered sludge and other materials containing a high amount of latent energy are dried into a powdered biofuel using a drying gas produced in the system. The drying gas is recirculated and is heated by the biofuel produced in the system, waste heat (from turbines or internal combustion engines), gas (including natural gas or digester gas) and/or oil. The biofuel is combusted in a boiler system that utilizes a burner operable to burn biofuel and produce heat utilized in a series of heat exchangers that heat the recirculating drying air and steam that powers the turbines for electricity production.

REACTOR FOR HYDROTHERMAL CARBONIZATION WITH OPTIMIZED MIXTURE OF SLUDGE AND STEAM
20170211808 · 2017-07-27 ·

Disclosed is a reactor for treating, particularly by hydrothermal carbonization, sludge containing organic matter, including, with: a vessel (100) including an inner chamber arranged to receive the sludge and to form a path of travel for the sludge adapted to allow for circulation of the sludge, a sludge inlet (1) arranged to introduce the sludge into a sludge introduction area of the inner chamber, a sludge outlet (11) arranged to discharge at least part of the sludge contained in the inner chamber, and a steam inlet (3) arranged to inject steam in a steam injection zone of the inner chamber along a steam injection direction, the steam injection direction being different from a sludge circulation direction in the steam injection zone along the circulation path, the steam injection zone being separated from the sludge introduction zone.

HYDROTHERMAL CARBONIZATION METHOD AND DEVICE WITH OPTIMISED SLUDGE AND STEAM MIXING
20170210625 · 2017-07-27 ·

A method of continuous hydrothermal carbonization of sludge containing organic matter involves a step of hydrothermal reaction carried out in a reactor, and at least one cooling step in which the sludge having undergone the hydrothermal reaction step is cooled. The hydrothermal reaction step includes: a step of injection of sludge in which the sludge is injected into the reactor by a first inlet; a step of injection of steam in which steam is injected into the reactor by a second inlet, the second inlet being distinct from the first inlet; a step of circulation, in which a mixture consisting of the sludge and the steam injected into the reactor is placed in circulation within the reactor; a step of continuous extraction of at least a portion of the mixture contained in the reactor by a sludge outlet. Also disclosed is a device for carrying out such a method.

OPTIMISED ENERGY EFFICIENCY HYDROTHERMAL CARBONIZATION METHOD AND DEVICE
20170197858 · 2017-07-13 ·

A method of continuous hydrothermal carbonization of sludge containing organic matter, involving a stage of hydrothermal reaction carried out in a reactor (4), includes: a step of introduction of sludge in which the sludge is introduced into the reactor (4) by a first inlet (11), a step of endogenous injection of steam in which steam is injected into the reactor (4) by a second inlet (15) distinct from the first inlet (11), a step of extraction in which at least a portion of the sludge contained in the reactor (4) is extracted continuously by a sludge outlet (16), a step of preheating in which the temperature of the sludge is raised prior to its introduction into the reactor (4) up to a temperature of preheating greater than 70 C. Also disclosed is a device making it possible to carry out such a method.