Methods of forming dual core golf ball constructions achieving consistent and repeatable concentricity by incorporating a pair of novel hemispherical shells produced using an inventive center plate button. The pair of resulting novel hemispherical shells may be collectively compression molded about and reliably center a spherical inner core there within due to the novel resulting centering features and structure provided on the inner surface of each hemispherical shell by the novel center plate button used to form same. Securing features and structure are thereby provided within/on inner surfaces of resulting hemispherical shells in order to prevent undesirable movement of the spherical inner core there within until the final compression molding step occurs.

The present invention provides a method for arranging dimples on a golf ball surface in which the dimples are arranged in a pattern derived from at least one irregular domain generated from a regular or non-regular polyhedron. The method includes choosing control points of a polyhedron, generating an irregular domain based on those control points, packing the irregular domain with dimples, and tessellating the irregular domain to cover the surface of the golf ball. The control points include the center of a polyhedral face, a vertex of the polyhedron, a midpoint or other point on an edge of the polyhedron and others. The method ensures that the symmetry of the underlying polyhedron is preserved while minimizing or eliminating great circles due to parting lines.

A golf ball core, mantle, and/or cover layer(s) of golf ball having a composition comprising functionalized aluminosilicate particles having a particle size of less than 50 μm is disclosed herein. The aluminosilicate microspheres with an average diameter less than 50 μm are functionalized with, but not limited to, polysulfide, vinyl, amino, epoxy, hydroxyl, carboxyl, methacryloyl, hydrocarbon, mercapto and isocyanate.

A method for forming a golf ball core with a nanofiller masterbatch is disclosed herein. The method includes mixing the nanofiller masterbatch, a graphene masterbatch material with other materials to form a core mixture, wherein the masterbatch preferably comprises 1-80% by weight of nanofillers and 20-99% by weight of a carrier polymer.

In a golf ball having a core, envelope layer, intermediate layer and cover, the (core diameter)/(ball diameter) value falls within a particular range, the core has a specific hardness profile, and the Shore C hardness relationships among the core center and surface hardnesses and the surface hardnesses of the envelope layer-encased sphere, intermediate layer-encased sphere and ball satisfy the following conditions:
core surface hardness<surface hardness of envelope layer-encased sphere<surface hardness of intermediate layer-encased sphere>ball surface hardness,  (1)
(surface hardness of envelope layer-encased sphere)−(core center hardness)≥28.  (2)
Also, the envelope layer, intermediate layer and cover have respective thicknesses which satisfy the condition:
cover thickness<intermediate layer thickness  (3)
cover thickness<envelope layer thickness  (4)
envelope layer thickness≥0.8 mm.  (5)
This ball enables mid-level and skilled amateur golfers to achieve superior distances on driver shots and on iron shots, and moreover has a soft yet good feel at impact.

A golf ball comprising layers that have from 0.05% to 70% by weight of a radio-opaque filler, and wherein the concentration of the radio-opaque filler is measurably different in each layer is disclosed herein. The radio-opaque filler is preferably a compound based on barium, bismuth, tungsten, iodine, or reduced iron.

In a golf ball having a core, an envelope layer, an intermediate layer and a cover, the core, the envelope layer-encased sphere obtained by encasing the core with the envelope layer, the intermediate layer-encased sphere obtained by encasing the envelope layer-encased sphere with the intermediate layer and the ball obtained by encasing the intermediate layer-encased sphere with the cover have respective deflections when compressed under a final load of 1,275 N (130 kgf) from an initial load of 98 N (10 kgf) which satisfy specific conditions. This ball achieves a good distance on shots with a utility club and with irons, is receptive to spin in the short game and has a soft feel at impact on all shots, making it useful to amateur golfers.

In a golf ball having a core and a cover, the cover is formed primarily of polyurethane, the ball has a diameter of at least 43.0 mm and, in an impact test carried out by hitting the ball with a driver at a head speed of 40 m/s, the sum t1+t2 of the time t1 required from initial contact by the driver with the ball for deformation of the ball to reach a maximum and the time t2 required from the state of maximum ball deformation for the ball and driver to separate is 650 μsec or less. This golf ball makes it possible for golfers who have a high head speed and ordinary golfers who do not to compete without relying excessively on superiority in terms of distance.

In a golf ball having a core and a cover, the cover is formed primarily of polyurethane, the ball has a weight of 44.8 g or less and, in an impact test carried out by hitting the ball with a driver at a head speed of 40 m/s, the sum t1+t2 of the time t1 required from initial contact by the driver with the ball for deformation of the ball to reach a maximum and the time t2 required from the state of maximum ball deformation for the ball and driver to separate is 650 μsec or less. This golf ball makes it possible for golfers who have a high head speed and ordinary golfers who do not to compete without relying excessively on superiority in terms of distance.

A golf ball 2 has a large number of dimples 10 on a surface thereof. The contours of the dimples 10 are non-circular. A standard deviation of areas of the dimples 10 is equal to or less than 1.7 mm.sup.2. A ratio of a total area of the dimples 10 relative to a surface area of a phantom sphere of the golf ball 2 is equal to or greater than 80%. By comparting lines CS obtained by projecting sides of a regular dodecahedron, which is inscribed in the phantom sphere, onto the phantom sphere, a surface of the phantom sphere can be divided into 12 units Ut each of which meets the following mathematical formula (I):
−2≦(Nt/12)−Nu≦2  (I),
where Nt represents the total number of the dimples 10 and Nu represents the number of the dimples 10 on one unit.