The disclosure includes techniques associated with a collector tray assembly for a cryogenic distillation tower disposed below a slurry mix zone and above a lower distillation zone, wherein the collector tray assembly comprises a deck at a lower end of the slurry mix zone, and wherein the deck comprises at least one vapor riser configured to pass the vapor from the lower distillation zone into the slurry mix zone, wherein the vapor riser comprises a substantially vertical heat transfer section configured to pass the vapor substantially upwards through the slurry mix zone, and a vapor outlet section comprising at least one vapor outlet, wherein the vapor outlet section is below the heat transfer section.

A method for separating a feed stream in a distillation tower comprising maintaining a controlled freeze zone (CFZ) section in the distillation tower, receiving a freezing zone liquid stream in a spray nozzle assembly in the CFZ section, wherein the spray nozzle assembly comprises a plurality of outer spray nozzles on an outer periphery of the spray nozzle assembly and at least one inner spray nozzle interior to the outer spray nozzles, wherein each outer spray nozzle is configured to spray the freezing zone liquid stream along a central spray axis, and wherein the central spray axis of at least one of the outer spray nozzles is not parallel to a CFZ wall, and spraying the freezing zone liquid stream through the spray nozzle assembly into the CFZ section to keep a temperature and pressure at which the solid and the hydrocarbon-enriched vapor stream form.

The present disclosure provides a distillation tower that may include a stripper section constructed and arranged to separate a feed stream at a temperature and pressure at which the feed stream forms no solid; a controlled freeze zone section constructed and arranged to separate the feed stream at a temperature and pressure at which the feed stream forms a solid; a melt tray assembly in the controlled freeze zone section that includes a liquid; an underflow weir in the controlled freeze zone section that alters a flow of the liquid in the melt tray assembly; an overflow weir in the controlled freeze zone section that works with the underflow weir to alter the flow of the liquid in the melt tray assembly and is adjacent to the underflow weir; and a covering element in the controlled freeze zone section that is connected to and extends from the underflow weir.

Disclosed is a packing made up of a stack of plates, having been shaped to form corrugations in the plate and assembled to form a cross-corrugated packing block for a mass and/or heat transfer application, wherein the material of the packing plates is an open-pore metal foam, and in that the specific surface area of the packing is greater than 500 m2/m3 and in that the thickness (e) of the plate is less than 2 mm before the shaping operation.