A composite material golf club head is provided having a body made from a first metal and a face insert press fitted to a portion of the body and made from a second metal The metals are chosen so that the first metal is heavier than the second metal. The second metal is disposed towards the front and top of the body, and is preferably hard-anodized. In addition, an interlocking structure, for example rectangular or dove tail shaped channels, is provided in the body so that the face insert becomes embedded in the interlocking structure to anchor the face insert to the body. Portions of the golf club head, such as the face insert or sole plate, are anodized to protect against corrosion. The anodized coating is colored to improve aesthetic characteristics or infused with a polymer to increase or reduce friction. Disclosed herein is a golf club head having a body portion and a face insert. The front of the body portion further comprises a cutout sized and dimensioned to receive the face insert. The body portion is preferably made from a high-strength metal such as stainless steel, titanium or titanium alloy. The face insert is preferably comprised of a metal having a lower density than that of the body portion. The face insert comprises an aluminum metal matrix composite (MMC) containing an amount of scandium and zirconium. The golf club head may also include a top line insert made of a lightweight material and at least one heavy weight member disposed to the back of the club head.

Disclosed herein are various embodiments of a golf club head having improved mass distribution characteristics. The golf club head includes a body and a face positioned at a forward portion of the body. The golf club head also includes one or more mass elements positioned at predetermined locations about the head. The mass elements assist in achieving a desired relationship between the moment of inertia about a center of gravity x-axis and the moment of inertia about a center of gravity z-axis.

Embodiments of golf clubs head sets with varying characteristics are disclosed herein. Other examples and related methods are also generally described herein.

Golf club heads include at least one part having a side wall extending completely around the golf club head, wherein the side wall ends at an edge (a free end) that defines an open side of the part. An interior surface of this side wall has a draft angle of −1° or more as it extends to its edge. In some club heads, the interior surface of at least one club head part will be shaped so that the interior surface does not converge as the side wall of that part extends to its edge. For some club head parts, the planar cross sectional area defined inside the interior surface of the part will either stay the same or get larger as one moves to the part edge. By avoiding or limiting features of negative draft angles, converging interior surfaces, and/or smaller cross sectional areas on interior surfaces of a part, manufacturing and tooling may be simplified.

Embodiments of grooves of golf club heads and methods to manufacture grooves of golf club heads are generally described herein. The golf club heads include a club face defined by a toe end, a heel end, a top rail and a sole. The golf club heads further include a plurality of grooves disposed on the club face between the top rail and the sole. Each groove extends between a heel end and a toe end. Depths of the grooves vary in a direction extending between the top rail and the sole and in a direction extending between the heel end and the toe end. Widths of the grooves vary in a direction extending between the heel end and the toe end.

Embodiments of golf club heads, golf clubs, and methods to manufacture golf club heads and golf clubs are generally described herein. In one example, a golf club head may include a body portion, and an internal mass portion comprising a material having a greater density than a material of the body portion, a height in a top-to-sole direction, a depth in a front-to-back direction, and a width in a toe-to-heel direction. The distance between the internal mass portion and a toe portion edge is substantially less than the distance between the internal mass portion and a heel portion edge. The volume of the internal mass portion increases in a top-to-sole direction, and the height of the internal mass portion is greater than the width of the internal mass portion. Other examples and embodiments may be described and claimed.

A golf club head according to the disclosure is a cavity-back iron type golf club head that includes a face portion and a back portion. The face portion includes a front face and a rear face facing away from each other, the front face being a ball-striking face. A non-metallic member is fixed to the rear face. An abutment portion including a tip portion with a curved surface is provided on the back portion. The abutment portion is passed through the back portion, and the curved surface of the tip portion contacts the non-metallic member.

A golf club head according to the disclosure is a cavity-back iron type golf club head that includes a face portion, a cavity portion provided behind the face portion, and a protrusion provided on a lower part of a rear face of the face portion. The protrusion includes a first recess extending from an upper surface of the protrusion toward a sole, a second recess positioned closer to a toe than the first recess is and extending from the upper surface of the protrusion toward the sole, and a thick portion provided between the first and second recesses in a toe-heel direction. The first and second recesses each has a substantially trapezoidal shape in a cross-sectional view taken along a plane that is parallel to a front face of the face portion and passes through a deepest part of each of the first and second recesses.

An iron-type golf club head with a cavity formed via a multi-stage forging process. The forged iron-type golf club head is formed from a single billet of material. An intermediate step of the multi-stage forging process creates a cavity in the iron-type golf club head which can receive an insert. The resultant iron-type golf club head has a substantially lower center of gravity and higher moment of inertia when compared to a traditionally forged iron-type golf club head lacking a cavity. Additionally, the resultant iron-type golf club head has a more solid feel than a traditionally cast iron-type golf club head as a result of the tighter grain structure the forging process yields.

Golf clubs and/or golf club heads include a club head body defining an interior chamber, structure for engaging a shaft with the body, and/or a shaft engaged with the body. The club head body may have an overall length of at least 4.5 inches and an overall breadth of at least 4.2 inches. In other examples, the club head body may have an overall length of at least 4.6 inches and a ratio of the overall breadth dimension to the overall length dimension of 1 or less. If desired, the ratio of the head breadth to head length dimensions may be in a range from at least 0.94 to 1 or less.