A method of efficient cold recovery from a liquid hydrogen stream includes warming a cold liquid hydrogen stream by indirect heat exchange with a cold feed air stream in an ASU sub-cooler, thereby producing a warmed liquid hydrogen stream. Wherein at least a portion of the cool inlet air stream is introduced into a cold booster, thereby producing the compressed cool feed air stream. Wherein at least a first portion of the further cooled feed air stream is introduced into an expander, thereby producing an expanded feed air stream. Wherein a second portion of the further cooled feed air stream is further cooled, thereby producing the cold feed air stream. And, wherein the liquid oxygen stream has a first molar mass flow rate, and the cold liquid hydrogen stream has a second molar flow rate that is between 1.5 and 2.5 times the first molar mass flow rate.

A hydrogen feed stream comprising oxygen and one or more impurities selected from the group consisting of nitrogen, argon, methane, carbon monoxide, carbon dioxide, and water, is purified by first removing oxygen using a copper oxide and/or manganese oxide getter, then using a cryogenic temperature swing adsorption (CTSA) process with high overall recovery of hydrogen. The oxygen getter prevents an explosive mixture of hydrogen and oxygen from occurring in the CTSA during regeneration.

A hydrogen feed stream comprising one or more impurities selected from the group consisting of nitrogen, argon, methane, carbon monoxide, carbon dioxide, oxygen, and water, is contacted with liquid hydrogen in a cryogenic wash column (CWC) process that produces pure hydrogen with high overall recovery. The waste liquid stream leaving the CWC may be used to improve the performance of upstream hydrogen processing steps.

A hydrogen feed stream comprising oxygen and one or more impurities selected from the group consisting of nitrogen, argon, methane, carbon monoxide, carbon dioxide, and water, is purified using a cryogenic temperature swing adsorption (CTSA) process with high overall recovery of hydrogen. The CTSA is regenerated using an inert gas to prevent an explosive mixture of hydrogen and oxygen from occurring.

A hydrogen feed stream comprising one or more impurities selected from the group consisting of nitrogen, argon, methane, carbon monoxide, carbon dioxide, oxygen, and water, is purified using a cryogenic temperature swing adsorption (CTSA) process with high overall recovery of hydrogen. The waste gas from regenerating the CTSA may be used to improve the performance of upstream hydrogen processing steps.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

A system including: an active magnetic regenerative refrigerator apparatus that includes a high magnetic field section in which a hydrogen heat transfer fluid can flow from a cold side to a hot side through at least one magnetized bed of at least one magnetic refrigerant, and a low magnetic field or demagnetized section in which the hydrogen heat transfer fluid can flow from a hot side to a cold side through the demagnetized bed; a first conduit fluidly coupled between the cold side of the low magnetic field or demagnetized section and the cold side of the high magnetic field section; and a second conduit fluid coupled to the first conduit, an expander and at least one liquefied hydrogen storage module.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing an integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing an integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

The disclosure relates generally to methods as well as configurations for cryogenically separating carbon dioxide and hydrogen and particularly to methods and configurations for cryogenically separating carbon dioxide and hydrogen from a syngas stream to produce high quality carbon dioxide stream(s) and/or high quality hydrogen stream(s). In an embodiment, a system for cryogenically separating carbon dioxide from a syngas stream comprises a pressure swing adsorption system, wherein the pressure swing adsorption (PSA) system separates a syngas input stream into a hydrogen-rich stream and a carbon dioxide-rich stream. The PSA unit outputs the hydrogen-rich stream and the carbon dioxide-rich stream and a carbon dioxide capturing unit cryogenically converts the carbon dioxide-rich stream to a dense phase. The hydrogen-rich stream may be used as a fuel source and/or a feedstock for chemical synthesis, and the dense phase carbon dioxide may be sequestered and stored, or used as a chemical feedstock.