A method for operating a main cryogenic heat exchanger for use in a natural gas liquefaction process, involves monitoring or predicting variations in the flow rate of a feed gas stream provided to the main cryogenic heat exchanger. When a variation of the flow rate exceeding a predetermined threshold value is monitored or predicted, a control scheme is started to control one or more compressor recycle valves in response to the monitored or predicted variation of the flow rate to recycle part of a compressed mixed refrigerant stream in a refrigerant loop.

A method of operating, during an at least partial shutdown of a refrigerant distribution subsystem in a natural gas liquefaction facility, can include: draining down at least a portion of a mixed refrigerant in one or more components of the refrigerant distribution subsystem into a high-pressure holding tank of a drain down subsystem, wherein draining down to the high-pressure holding tank is achieved by pumping the mixed refrigerant from the refrigerant distribution subsystem to the high-pressure holding tank or backfilling the refrigerant distribution subsystem with a backfill gas; and optionally, transferring at least a portion of the mixed refrigerant into a low-pressure drum from the high-pressure holding tank.

A method for operating a main cryogenic heat exchanger for use in a natural gas liquefaction process, involves monitoring or predicting variations in the flow rate of a feed gas stream provided to the main cryogenic heat exchanger. When a variation of the flow rate exceeding a predetermined threshold value is monitored or predicted, a control scheme is started to control one or more compressor recycle valves in response to the monitored or predicted variation of the flow rate to recycle part of a compressed mixed refrigerant stream in a refrigerant loop.

Systems and methods for controlling a natural gas production system in an upset scenario, and/or during startup of turbo-expander system are disclosed. In one embodiment, a method of operating a Joule-Thomson valve of a natural gas production system includes determining an upset event within the natural gas production system, obtaining a flow rate through at least one expander prior to the upset event, and calculating, based on the flow rate, a percent opening of the Joule-Thomson valve. The method further includes opening the Joule-Thomson valve to the percent opening, controlling the Joule-Thomson valve by a PID controller in a set point tracking mode for a period of time, and controlling the Joule-Thomson valve by the PID controller in an automatic mode.

A method for separating a synthesis gas containing carbon monoxide and hydrogen including compressing a flow of synthesis gas received from a source of synthesis gas in a compressor, purifying the compressed synthesis gas in a purification unit to purify it of water and/or carbon dioxide, cooling the compressed and purified flow of synthesis gas, separating the cooled flow of synthesis gas by washing and/or distillation at a cryogenic temperature and optionally by adsorption in a separating unit, and producing at least the following three gases in the separating unit: a carbon monoxide-enriched gas, a hydrogen-enriched gas, a residual gas containing carbon monoxide and hydrogen that is less pure with respect to carbon monoxide than the carbon monoxide-enriched gas and less pure with respect to hydrogen than the hydrogen-enriched gas.

A method for operating a heat exchanger, in which a first operating mode is carried out in first time periods, and a second operating mode is carried out in second time periods that alternate with the first time periods; in the first operating mode a first fluid flow is formed at a first temperature, is fed into the heat exchanger in a first region at the first temperature, and is partially or completely cooled in the heat exchanger; in the first operating mode a second fluid flow is formed at a second temperature, is fed into the heat exchanger in a second region at the second temperature, and is partially or completely heated in the heat exchanger; and in the second operating mode the feeding of the first fluid flow and of the second fluid flow into the heat exchanger is partially or completely halted.

A method for obtaining an air product from an air separation plant having a distillation column system and a tank system. The tank system includes a first tank and a second tank. Cryogenic liquid is withdrawn from the distillation column system, stored in the tank system, and used as the air product. The cryogenic liquid is supplied to the first tank and withdrawn from the second tank during a first period, and is supplied to the second tank and withdrawn from the first tank during a second period. The tank system has a third tank to which cryogenic liquid withdrawn from the first tank and the second tank is transferred unheated. The air product is withdrawn from the third tank in liquid state, vaporized and discharged. Alternatively, the cryogenic liquid can be withdrawn from the third tank and stored in the liquid state in a fourth tank.

An apparatus for separation of air by cryogenic distillation comprising: a system of columns; a first turbine; a warm compressor coupled to the first turbine; a second turbine; a cold compressor coupled to the second turbine; a heat exchanger; means for sending air cooled in the heat exchanger at an intermediate temperature of the heat exchanger to the cold compressor; means for sending expanded air from the second turbine to the system of columns; means for sending air compressed in the cold compressor to an intermediate point of the heat exchanger and then at least in part to the system of columns via a first valve; means for sending air compressed in the cold compressor to the inlet of the first turbine via a second valve without passing through the heat exchanger, wherein the means for sending air compressed in the cold compressor to the inlet of the first turbine via the second valve without passing through the heat exchanger is also connected to the inlet of the first turbine; means for sending a fraction of air cooled in the heat exchanger to an intermediate temperature of the latter to the first turbine; means for sending expanded air from the first turbine to the system of columns; and a bypass line provided with an expansion valve configured to send air from the cold compressor to the system of columns without passing through the heat exchanger.

Method for separating air by cryogenic distillation in an air separation device comprising a system of columns, a first turbine and a second turbine, wherein, in de-icing operation, a common duct bringing air from the two turbines to a column is closed by means of an isolation valve, a purge gas is sent to the turbines at a temperature above 0 C. in order to de-ice them, but purge gas is not sent to the system of columns.

Method for separating air by cryogenic distillation, wherein at least part of the air to be distilled is boosted in an air booster, compressed air is allowed to expand in at least one expansion turbine and, if the pressure drop between two points of the booster passes under a threshold and/or a flow of the booster passes under a minimum flow of the booster, part of the air boosted in the booster is allowed to expand without having been cooled between the booster and the expansion turbine and the boosted expanded air is sent upstream or downstream of the at least one turbine, without having been cooled in the heat exchanger, after having been boosted.