An induration machine includes a travelling grate for transporting bulk material along a transport direction from a heating zone for heating and/or drying the material to a cooling zone for cooling the material by cooling gas. The machine includes a hood disposed over the travelling grate having a first hood section in the heating zone and a second hood section in the cooling zone; and two recuperation ducts for guiding used cooling gas from the second hood section to the first hood section.

The recuperation ducts are disposed on opposite sides of the hood, are laterally offset with respect to the hood, and are connected to the second hood section by a V-shaped gas collector duct. Each recuperation duct is connected to the first hood section by at least one gas supply duct and has at least one dust purge opening disposed in the lowermost part of the recuperation duct for purging dust from the recuperation duct.

An induration machine includes a travelling grate for transporting bulk material along a transport direction from a heating zone for heating and/or drying the material to a cooling zone for cooling the material by cooling gas. The machine includes a hood disposed over the travelling grate having a first hood section in the heating zone and a second hood section in the cooling zone; and two recuperation ducts for guiding used cooling gas from the second hood section to the first hood section.

The recuperation ducts are disposed on opposite sides of the hood, are laterally offset with respect to the hood, and are connected to the second hood section by a V-shaped gas collector duct. Each recuperation duct is connected to the first hood section by at least one gas supply duct and has at least one dust purge opening disposed in the lowermost part of the recuperation duct for purging dust from the recuperation duct.

A method and an apparatus method for producing direct reduced iron (DRI) from iron ore using biomass as a source of reductant and as a heating source of the iron ore and electromagnetic energy as a further heating source in a furnace having multiple zones. The zones include a preheat zone and a reduction zone between an inlet for briquettes of iron ore and biomass and an outlet for direct reduced iron. The method includes counter-current movement of (a) briquettes of iron ore and biomass in a direction from the inlet to the outlet and (b) combustible gases in an opposite direction in the furnace.

A system and method for monitoring the condition of a travelling grate machine including univocally identifying each pallet car; collecting a plurality of condition indicating parameters for the wheels, the grate bars, the car body and/or the side walls of the pellet car; attributing the collected condition indicating parameters to an individual pallet car; storing the collected condition indicating parameters for each pallet car in a database; evaluating the condition of the travelling grate machine; comparing the different condition indicating parameters collected by the different sensor means of each pallet car to reference parameters and/or to previously collected condition indicating parameters of that same pallet car; identifying the faults in each pallet car based on this comparison; classifying each pallet car according to its need of maintenance based on the severity of different identified faults; and determining the pallet car in most need of maintenance based on this classification.

A system and method for monitoring the condition of a travelling grate machine including univocally identifying each pallet car; collecting a plurality of condition indicating parameters for the wheels, the grate bars, the car body and/or the side walls of the pellet car; attributing the collected condition indicating parameters to an individual pallet car; storing the collected condition indicating parameters for each pallet car in a database; evaluating the condition of the travelling grate machine; comparing the different condition indicating parameters collected by the different sensor means of each pallet car to reference parameters and/or to previously collected condition indicating parameters of that same pallet car; identifying the faults in each pallet car based on this comparison; classifying each pallet car according to its need of maintenance based on the severity of different identified faults; and determining the pallet car in most need of maintenance based on this classification.

A device for thermal treatment of bulk material, includes a travelling grate chain revolving in the direction of movement including an endless travelling grate with movable links. The travelling grate chain features a plurality of pallet cars, and grate rods arranged on crossbars. Further, wind boxes are arranged such that gas flows through the pallet cars and their grate rods from or into the wind boxes. At each pallet car at least one sealing blade is mounted in parallel to the moving direction and flush with the pallet car, whereby a sealing box is in parallel to the moving direction. A liquid medium is filled into at least one sealing box, such that the sealing blade is immersed in the liquid.

A device for thermal treatment of bulk material, includes a travelling grate chain revolving in the direction of movement including an endless travelling grate with movable links. The travelling grate chain features a plurality of pallet cars, and grate rods arranged on crossbars. Further, wind boxes are arranged such that gas flows through the pallet cars and their grate rods from or into the wind boxes. At each pallet car at least one sealing blade is mounted in parallel to the moving direction and flush with the pallet car, whereby a sealing box is in parallel to the moving direction. A liquid medium is filled into at least one sealing box, such that the sealing blade is immersed in the liquid.

A solidifying device is for solidifying a substrate which includes a middle and two side portions. The thermostability of the middle portion is greater than that of the side portions. The solidifying device includes a housing, a heating member, a temperature control air-floating member and a conveyor. The housing defines a working space. The heating member is in the working space. The substrate has a heat receiving surface facing the heating member. The temperature control air-floating member is in the working space and below the heating member. The conveyor is for transporting the substrate into the working space and between the temperature control air-floating member and the heating member. The heating member is for providing heat to the substrate. The temperature control air-floating member is for supplying air towards the substrate to allow the substrate to float in the working space and form a high-temperature and two low-temperature areas.

A solidifying device is for solidifying a substrate which includes a middle and two side portions. The thermostability of the middle portion is greater than that of the side portions. The solidifying device includes a housing, a heating member, a temperature control air-floating member and a conveyor. The housing defines a working space. The heating member is in the working space. The substrate has a heat receiving surface facing the heating member. The temperature control air-floating member is in the working space and below the heating member. The conveyor is for transporting the substrate into the working space and between the temperature control air-floating member and the heating member. The heating member is for providing heat to the substrate. The temperature control air-floating member is for supplying air towards the substrate to allow the substrate to float in the working space and form a high-temperature and two low-temperature areas.

A side wall of a pallet car for a travelling grate machine including an upright portion, a wing portion and a lower connection flange, where the wing portion has an upper surface acting as an extension of a loading surface of the pallet car, the upper surface of the wing portion being arranged at an angle with respect to the horizontal.