A process for cooling quench effluent includes providing a quench column effluent to a quench column aftercooler condensate; cooling the quench column effluent to provide a quench column aftercooler condensate; and recirculating at least a portion of the quench column aftercooler condensate to the quench column aftercooler at a rate to prevent fouling of the quench column aftercooler.

A heat exchanger includes a shell, and a tube assembly disposed in the shell, the tube assembly including at least one tube, wherein the tube has a pair of end sections having a first diameter and a central section extending between the end sections having a second diameter that is greater than the first diameter.

A drift eliminator to remove liquid from a flow of air in a cooling tower includes an eliminator inlet, a plurality of flutes, an eliminator ridge, and a plurality of ribs. The eliminator inlet is to receive the flow of air. The plurality of flutes are configured to convey the flow of air through the drift eliminator. The eliminator ridge has a first drift wall extending in a first direction and a second drift wall extending in a second direction. Each flute is in fluid communication with the eliminator ridge and is defined by a flute interior surface curving upwards from the flute inlet to a flute outlet. The plurality of ribs are defined by adjacent ones of the flutes and curving upwards toward the flute outlet.

A drift eliminator to remove liquid from a flow of air in a cooling tower includes an eliminator inlet, a plurality of flutes, an eliminator ridge, and a plurality of ribs. The eliminator inlet is to receive the flow of air. The plurality of flutes are configured to convey the flow of air through the drift eliminator. The eliminator ridge has a first drift wall extending in a first direction and a second drift wall extending in a second direction. Each flute is in fluid communication with the eliminator ridge and is defined by a flute interior surface curving upwards from the flute inlet to a flute outlet. The plurality of ribs are defined by adjacent ones of the flutes and curving upwards toward the flute outlet.

A drift eliminator is provided that includes a plurality of blades interleaved by a plurality of spacers. Each spacer has a first leg, a second leg, and a support strip, each of the first and second legs including an upper edge and a lower edge, with the support strip extending laterally from the upper edge of the first leg to the upper edge of the second leg. Each blade includes at least one portion having a plurality of alignment slots formed therein, the plurality of alignment slots extending from an upper surface of the blade portion to a lower surface of the blade portion. Each spacer includes a plurality of alignment tabs extending from the first leg and the second leg, each of the plurality of alignment tabs interfiting with a corresponding one of the plurality of alignment slots in the at least one first blade portion.

A drift eliminator is provided that includes a plurality of blades interleaved by a plurality of spacers. Each spacer has a first leg, a second leg, and a support strip, each of the first and second legs including an upper edge and a lower edge, with the support strip extending laterally from the upper edge of the first leg to the upper edge of the second leg. Each blade includes at least one portion having a plurality of alignment slots formed therein, the plurality of alignment slots extending from an upper surface of the blade portion to a lower surface of the blade portion. Each spacer includes a plurality of alignment tabs extending from the first leg and the second leg, each of the plurality of alignment tabs interfiting with a corresponding one of the plurality of alignment slots in the at least one first blade portion.

In one aspect, a heat rejection apparatus is provided including an evaporative heat exchanger and a primary fan operable to direct first ambient air into an air inlet, cause the first ambient air to interact with the evaporative heat exchanger to produce heated air, and discharge the heated air from an air outlet. The heat rejection apparatus includes a plume abatement fan operable to direct second ambient air into contact with the heated air downstream of the evaporative heat exchanger and a controller operably coupled to the primary fan and the plume abatement fan. The controller has a plume abatement mode wherein the controller operates the plume abatement fan to cause the plume abatement fan to direct the second ambient air into contact with the heated air to cool the heated air and abate plume.

In one aspect, a heat rejection apparatus is provided including an evaporative heat exchanger and a primary fan operable to direct first ambient air into an air inlet, cause the first ambient air to interact with the evaporative heat exchanger to produce heated air, and discharge the heated air from an air outlet. The heat rejection apparatus includes a plume abatement fan operable to direct second ambient air into contact with the heated air downstream of the evaporative heat exchanger and a controller operably coupled to the primary fan and the plume abatement fan. The controller has a plume abatement mode wherein the controller operates the plume abatement fan to cause the plume abatement fan to direct the second ambient air into contact with the heated air to cool the heated air and abate plume.

The invented system used in wet cooling tower, restore outlet fog of cooling tower into collection basin and consequently cooling water cycle. This invention comprises three main components; pump and its pertaining piping, waterfall and micron fog eliminator. In the first stage, the air containing fog is passed through a waterfall before exhausting. This action causes some portions of fog to condensate and fall down, remaining droplets of the fog grow and together with air cross the fog eliminator blades. Fog's droplets are entrapped between blades, leave the air, and restore to the tower. Therefore, humidity of exhausted air from tower will be effectively reduced.

The invented system used in wet cooling tower, restore outlet fog of cooling tower into collection basin and consequently cooling water cycle. This invention comprises three main components; pump and its pertaining piping, waterfall and micron fog eliminator. In the first stage, the air containing fog is passed through a waterfall before exhausting. This action causes some portions of fog to condensate and fall down, remaining droplets of the fog grow and together with air cross the fog eliminator blades. Fog's droplets are entrapped between blades, leave the air, and restore to the tower. Therefore, humidity of exhausted air from tower will be effectively reduced.