A heat exchanger device for a motor vehicle includes a main body, through which a temperature-control medium can flow, and a media-conveying device which passes through the main body and by which a medium to be temperature-controlled can be conveyed through the main body. As a result, the temperature of the medium to be temperature-controlled can be controlled by heat exchange with the temperature-control medium. The main body is produced in an integral injection molding process, as a result of which the main body is closed on the periphery and open-pored in the interior.

A heat exchanger core according to an embodiment includes: a first header space; a plurality of first layered header passages; a plurality of first communication port rows; and a plurality of first passages. The plurality of first layered header passages are stacked in a perpendicular direction to a reference plane so as to each extend along the reference plane. Each first layered header passage has an open end at a first edge adjacent to the first header space and communicates with the first header space through the open end. The plurality of first communication port rows are arranged in the perpendicular direction so as to correspond to the plurality of first layered header passages, respectively. Each first communication port row is formed by a plurality of first communication ports arranged along the reference plane. The plurality of first passages communicate with any of the first layered header passages through the plurality of first communication ports.

A core section of a heat exchanger includes a plurality of first fluid passages through which a first fluid is flowed, and a plurality of second fluid passages through which a second fluid is flowed to exchange thermal energy with the first fluid. The plurality of first fluid passages and the plurality of second fluid passages extend non-linearly along a length of the first fluid passages and the second fluid passages between a first core end and a second core end opposite the first core end. The first fluid passages and the second fluid passages have geometry formed to maximize primary heat transfer area.

A heat exchanger includes a first fluid inlet, a first fluid outlet, a second fluid inlet, a second fluid outlet, and a core section. The core section includes a plurality of first fluid passages through which a first fluid is flowed, and a plurality of second fluid passages through which a second fluid is flowed to exchange thermal energy with the first fluid. The first fluid passages and the second fluid passages extend non-linearly along a length of the first fluid passages and the second fluid passages between a first core end and a second core end opposite the first core end. A manifold is operably connected to the plurality of first fluid passages. The manifold includes a plurality of lateral passages intersecting the plurality of first fluid passages. The plurality of lateral passages vary in length depending on distance from a fluidly upstream end of the core section.

An apparatus and method of forming a hybrid heat exchanger including a first manifold defining a first fluid inlet and a second manifold defining a second fluid inlet. A monolithic core body includes a first set of flow passages in fluid communication with the first manifold and a second set of flow passages is in communication with the second manifold. At least a portion of the first manifold or the second manifold has a tunable coefficient of thermal expansion that is less than a coefficient of thermal expansion of the structurally rigid monolithic core.

An apparatus and method of forming a hybrid heat exchanger including a first manifold defining a first fluid inlet and a second manifold defining a second fluid inlet. A monolithic core body includes a first set of flow passages in fluid communication with the first manifold and a second set of flow passages is in communication with the second manifold. At least a portion of the first manifold or the second manifold has a tunable coefficient of thermal expansion that is less than a coefficient of thermal expansion of the structurally rigid monolithic core.

A module and a process for forming a monolithic substantially closed-porosity silicon carbide fluidic module having a tortuous fluid passage extending through the module, the tortuous fluid passage having an interior surface, the interior surface having a surface roughness in the range of from 0.1 to 10 μm Ra. The process includes positioning a positive fluid passage mold within a volume of silicon carbide powder, the powder coated with a binder; pressing the volume of silicon carbide powder with the mold inside to form a pressed body; heating the pressed body to remove the mold; and sintering the pressed body.

A heat exchanger for a heating, ventilation, air conditioning, and refrigeration (HVAC&R) system includes a base portion having a first plurality of channels extending therethrough and a second plurality of channels extending therethrough. The heat exchanger further includes a first manifold and a second manifold, where the first plurality of channels extends from the first manifold to the second manifold, and a third manifold and a fourth manifold, where the second plurality of channels extends from the third manifold to the fourth manifold. The heat exchanger further includes a single part having the base portion, the first manifold, the second manifold, the third manifold, and the fourth manifold.

The disclosure relates to a header connected to or formed as a part of a heat exchanger. The heat exchanger has a heat exchanger body with a plurality of discrete channels for a first fluid and a plurality of discrete channels for a second fluid. The header has a first end having a round configuration and a second end being provided with a plurality of discrete channels. The header is provided with a plurality of dividers dividing one or more internal channels of the circular pipe into the plurality of discrete channels at the second end. At least some of the dividers extend from the second end to the first end and define a plurality of channel mouths at the first end. The disclosure also relates to a heat exchanger.

The disclosure relates to a header connected to or formed as a part of a heat exchanger. The heat exchanger has a heat exchanger body with a plurality of discrete channels for a first fluid and a plurality of discrete channels for a second fluid. The header has a first end having a round configuration and a second end being provided with a plurality of discrete channels. The header is provided with a plurality of dividers dividing one or more internal channels of the circular pipe into the plurality of discrete channels at the second end. At least some of the dividers extend from the second end to the first end and define a plurality of channel mouths at the first end. The disclosure also relates to a heat exchanger.