Disclosed is a microchannel heat exchanger comprising an inlet header enclosing an inlet header volume and comprising an inlet port, and wherein the inlet header extends along a first direction; an outlet header; a plurality of microchannel tubes extending between, and fluidly connecting the inlet header and the outlet header; and a flow distribution conduit extending into the inlet header volume, interposed between, and in fluid communication with, the inlet port and the plurality of microchannel tubes and wherein the flow distribution conduit is configured to direct a fluid flowing therethrough along the first direction.

A baffle for a thermal transfer device can include a body having a multiple first apertures that traverse therethrough, where each first aperture has a first outer perimeter that includes a first base shape and at least one first protrusion extending from the first base shape. Each of the first apertures is configured to receive a tube. The first base shape of each first aperture has a first shape and a first size that is configured to be substantially the same as the first shape and the first size of an end of a tube.

A cooling system of an internal combustion engine system includes an engine cooling circuit for defining a flow path and direction for engine coolant fluid flowing through the internal combustion engine system. The cooling system also includes a heat exchanger assembly positioned along the engine cooling circuit. The heat exchanger assembly is structured to transfer heat from the engine coolant fluid to a working fluid and includes a shell defining an inner cavity, a core disposed within the inner cavity and structured to receive the working fluid, and a main flow path and a bypass flow path of the engine coolant fluid, the core comprising a baffle in the bypass flow path, the baffle including: a base portion coupled to an end of the core and a curved portion extending from the base portion such that the curved portion impedes a bypass flow of engine coolant fluid from continuing along the bypass flow path.

A cooling system of an internal combustion engine system includes an engine cooling circuit for defining a flow path and direction for engine coolant fluid flowing through the internal combustion engine system. The cooling system also includes a heat exchanger assembly positioned along the engine cooling circuit. The heat exchanger assembly is structured to transfer heat from the engine coolant fluid to a working fluid and includes a shell defining an inner cavity, a core disposed within the inner cavity and structured to receive the working fluid, and a main flow path and a bypass flow path of the engine coolant fluid, the core comprising a baffle in the bypass flow path, the baffle including: a base portion coupled to an end of the core and a curved portion extending from the base portion such that the curved portion impedes a bypass flow of engine coolant fluid from continuing along the bypass flow path.

A baffle for a thermal transfer device can include a body having a multiple first apertures that traverse therethrough, where each first aperture has a first outer perimeter that includes a first base shape and at least one first protrusion extending from the first base shape. Each of the first apertures is configured to receive a tube. The first base shape of each first aperture has a first shape and a first size that is configured to be substantially the same as the first shape and the first size of an end of a tube.

Disclosed is a swirl generator for an evaporator, having: a body that extends along a body-center axis between opposing inlet and outlet ends, and includes: a fluid inlet at the inlet end; an outer surface that, at that the outlet end, defines an outlet region with a curved outer boundary forming a convex curve that extends radially inward from an outer diameter surface of the body to an outer axial surface of the body; a center passage formed within the body that extends from the inlet towards the outlet along the body-center axis; and a swirl passage formed at the outlet end of the body, the swirl passage extending between the center passage and the curved outer boundary along a swirl passage axis, whereby a fluid entering from the inlet exits the body at the curved outer boundary, the swirl passage axis forming an acute angle with the body-center axis.

Disclosed is a swirl generator for an evaporator, having: a body that extends along a body-center axis between opposing inlet and outlet ends, and includes: a fluid inlet at the inlet end; an outer surface that, at that the outlet end, defines an outlet region with a curved outer boundary forming a convex curve that extends radially inward from an outer diameter surface of the body to an outer axial surface of the body; a center passage formed within the body that extends from the inlet towards the outlet along the body-center axis; and a swirl passage formed at the outlet end of the body, the swirl passage extending between the center passage and the curved outer boundary along a swirl passage axis, whereby a fluid entering from the inlet exits the body at the curved outer boundary, the swirl passage axis forming an acute angle with the body-center axis.

In a seal structure for a heat exchanger, the seal structure being mounted on a baffle plate disposed in a shell included in the heat exchanger and being partially in contact with a wall surface on an inner surface side of the shell, the seal plate is composed of a plurality of thin plates which are laminated; the thin plates are in contact with the wall surface while being curved by an elastic deformation; a contact thin plate serving as one of the thin plates located on an outermost side of the curve is in contact with the wall surface; and an outer surface of the contact thin plate serving as a surface on an outside of the curve among surfaces arranged in a thickness direction of the contact thin plate is in contact with the wall surface so as to restrain seal performance from deteriorating.

In a seal structure for a heat exchanger, the seal structure being mounted on a baffle plate disposed in a shell included in the heat exchanger and being partially in contact with a wall surface on an inner surface side of the shell, the seal plate is composed of a plurality of thin plates which are laminated; the thin plates are in contact with the wall surface while being curved by an elastic deformation; a contact thin plate serving as one of the thin plates located on an outermost side of the curve is in contact with the wall surface; and an outer surface of the contact thin plate serving as a surface on an outside of the curve among surfaces arranged in a thickness direction of the contact thin plate is in contact with the wall surface so as to restrain seal performance from deteriorating.

The present discloses a gas-gas high-temperature heat exchanger, including a shell (12), a tube sheet (5), a low-temperature gas inlet pipeline (6) and an outlet pipeline (7), and a high temperature gas outlet (8), the tube is divided into a first heat transfer zone (1) and a second heat transfer zone (2), a low temperature gas (4) flows in the tube, the tube includes a insert component (9) and an outer fin (10); a heat transfer tube in the second heat transfer zone (2) has a sleeve structure, a high-temperature gas (3) flows in the core tube (13), the low temperature gas (4) flows in an annular region between the core tube (13) and an outer tube (14), the high-temperature gas (3) flows out of the core tube (13) and flows into the shell-side area of the second heat transfer zone (2) again.