A heat exchanger cleaning device is provided. The cleaning device includes a drive motor configured to rotate a gearbox, a slip clutch, and a support beam about a first axis. The support beam carries a thread rod, a second motor, and one or more carriage assemblies. The carriage assemblies move linearly as the second motor rotates the threaded rod. The carriage assemblies include a support tube for receiving an ultra-high pressure tube therethrough. The carriage assemblies adjust relative to the heat exchanger such that the UHP tube may be inserted through the support tube into a hole of the heat exchanger. Therein the UHP tube may be advanced to clean sediment from the heat exchanger tube.

A system and method for cleaning of heat exchanger tubes including an assembly, an indexer, and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

A system and method for cleaning of heat exchanger tubes including an assembly, an indexer, and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

A lance drive support apparatus is adapted to be fastened directly to a heat exchanger tube sheet adjacent a selected number of tubes to be cleaned. One embodiment includes an angled flat base plate having an inner center corner, an outer center corner, a first outer end corner and a second outer end corner, a support post adjacent each outer end corner, and the inner center corner fastened at one end to the base plate, and a top plate fastened to an opposite end of each support post. An extensible scissor arm assembly pivotally fastened to the inner center corner post can position a lance drive mechanism at a distal end of the scissor arm assembly at precise X and Y coordinates adjacent the tube sheet. The precise X and Y coordinates are determined by positions of X and Y cylinders connected to a common scissor arm assembly extension hinge.

A multiple flexible lance hose take-up drum apparatus or device in accordance with the present disclosure includes a base having three or more support legs and a hollow take-up drum assembly rotatably supported from the base. The drum assembly includes a hollow cylindrical shell, a bottom plate fastened to the shell, a high pressure fluid supply connection and a manifold positioned radially along a bottom plate of the shell for connection to one end of each of a plurality of flexible lance hoses. The base includes an L shaped support arm extending from the bases alongside the shell. A plurality of guide tubes are supported by the support arm and aligned over a rim of the shell for guiding flexible lance hoses into and out of the take-up drum assembly.

A multiple flexible lance hose take-up drum apparatus or device in accordance with the present disclosure includes a base having three or more support legs and a hollow take-up drum assembly rotatably supported from the base. The drum assembly includes a hollow cylindrical shell, a bottom plate fastened to the shell, a high pressure fluid supply connection and a manifold positioned radially along a bottom plate of the shell for connection to one end of each of a plurality of flexible lance hoses. The base includes an L shaped support arm extending from the bases alongside the shell. A plurality of guide tubes are supported by the support arm and aligned over a rim of the shell for guiding flexible lance hoses into and out of the take-up drum assembly.

The present disclosure relates to a soot blower including: a lance tube which includes one end that reciprocally moves in one direction on a surface of an inlet port of a flow path of the tubular heat exchanger; a drive unit which is connected to the lance tube and reciprocally moves and rotates the lance tube in the one direction; a first nozzle which is connected to the one end of the lance tube and discharges steam to the inlet port; and a second nozzle which is disposed adjacent to the first nozzle and connected to the one end of the lance tube and discharges solid particles to the inlet port, and the present disclosure relates to a method of cleaning a tubular heat exchanger by using the soot blower.

The present disclosure relates to a soot blower including: a lance tube which includes one end that reciprocally moves in one direction on a surface of an inlet port of a flow path of the tubular heat exchanger; a drive unit which is connected to the lance tube and reciprocally moves and rotates the lance tube in the one direction; a first nozzle which is connected to the one end of the lance tube and discharges steam to the inlet port; and a second nozzle which is disposed adjacent to the first nozzle and connected to the one end of the lance tube and discharges solid particles to the inlet port, and the present disclosure relates to a method of cleaning a tubular heat exchanger by using the soot blower.

A system and method for cleaning of heat exchanger tubes including an assembly, an indexer and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.

A system and method for cleaning of heat exchanger tubes including an assembly, an indexer and a communication device provided with specialized software and programming. The indexer includes orthogonally arranged first and second arms. A trolley and sensors are provided on the indexer arms. One or more lances are provided on the trolley to deliver water jets into the openings. Sensors measure displacement as the trolley is moved relative to the heat exchanger's face plate. An operator controls the system from a distance away using the communication device. During setup, the pattern of the face plate is learned and mapped utilizing information from the sensors as one of the inputs. This information is utilized to help navigate the face plate during a subsequent cleaning operation. A kit for retrofitting existing X-Y indexers is also disclosed.