An automated or manual laser ablation system and method of use to enable safe, non-user-contact, rapid, and remote cleaning of industrial tubular equipment, e.g. heat-exchangers and reactors. The laser ablation system comprises: a fiber optic cable (12) with a laser probe output end (20), connected to an optics unit (5 or 6) enclosed within a laser probe housing (14). The optics unit comprises: a double convex and/or one or two plano-convex lens; and an Axicon prism, mirror cone, and/or galvo-scanning mirror to emit a rotating or a fixed circular beam. The laser beam cleans a plurality of reactor tubes' internal wall to cause the evaporation of deposit buildups and rust. The laser ablation system further comprises: an air vacuum system (30) positioned to cool the ablation system while removing the debris to a vacuum generator (35); and/or a push motor (60) that pushes and pulls the system through the tubes.

An automated or manual laser ablation system and method of use to enable safe, non-user-contact, rapid, and remote cleaning of industrial tubular equipment, e.g. heat-exchangers and reactors. The laser ablation system comprises: a fiber optic cable (12) with a laser probe output end (20), connected to an optics unit (5 or 6) enclosed within a laser probe housing (14). The optics unit comprises: a double convex and/or one or two plano-convex lens; and an Axicon prism, mirror cone, and/or galvo-scanning mirror to emit a rotating or a fixed circular beam. The laser beam cleans a plurality of reactor tubes' internal wall to cause the evaporation of deposit buildups and rust. The laser ablation system further comprises: an air vacuum system (30) positioned to cool the ablation system while removing the debris to a vacuum generator (35); and/or a push motor (60) that pushes and pulls the system through the tubes.

A frame apparatus for holding a flexible lance positioning drive device adjacent to and spaced from a heat exchanger tube sheet includes an upper guide rail carrying a movable carriage supporting a drive positioner rail having a drive support carriage and an air motor drive assembly fastened to each of the carriages, each air motor drive assembly comprising an air motor having a shaft driving a spur gear through a worm gear reducer, wherein the spur gear is carried within a spur gear housing fastened to the worm gear reducer, and the air motor assembly is fastened to the carriage via the spur gear housing. The spur gear housing is selectively rotatable on the carriage between a locked position with the spur gear engaging the rail to which the carriage is mounted and an unlocked position with the spur gear disengaged with the rail to which the carriage is mounted.

Air flow apparatus has at least one array of air channels, an air duct covering the array of air channels and being connected to the air channels, a fan arranged at the air duct for generating an air flow through the array of air channels, a cleaning device for the array of air channels arranged inside the air duct, the cleaning device including: a nozzle bar extending in front of the array of air channels and a nozzle manifold including a plurality of nozzles arranged along the nozzle bar and directed towards the array of air channels, wherein the nozzle bar is mounted to the air flow apparatus to be movable across at least a section of the array of air channels.

Air flow apparatus has at least one array of air channels, an air duct covering the array of air channels and being connected to the air channels, a fan arranged at the air duct for generating an air flow through the array of air channels, a cleaning device for the array of air channels arranged inside the air duct, the cleaning device including: a nozzle bar extending in front of the array of air channels and a nozzle manifold including a plurality of nozzles arranged along the nozzle bar and directed towards the array of air channels, wherein the nozzle bar is mounted to the air flow apparatus to be movable across at least a section of the array of air channels.

A system is disclosed for cleaning an object, such as a heat exchanger including a bundle of feed-through tubes extending between two end plates. In an embodiment, the system includes a connection body for connecting the system to an object, a holder for holding a cleaning device and a moving system for moving the holder with respect to the connection body in a first direction and a second direction at least having a component perpendicular to the first direction. The moving system includes a rotation motor and a linear motor.

A system is disclosed for cleaning an object, such as a heat exchanger including a bundle of feed-through tubes extending between two end plates. In an embodiment, the system includes a connection body for connecting the system to an object, a holder for holding a cleaning device and a moving system for moving the holder with respect to the connection body in a first direction and a second direction at least having a component perpendicular to the first direction. The moving system includes a rotation motor and a linear motor.

A system capable of autonomous operation is disclosed for cleaning a tube bundle of a heat exchanger core. The system comprises a lance for directing a jet of fluid into spaces between the tubes of the bundle, a carriage for advancing the lance into the bundle, a mount movable relative to the carriage for holding the lance, and a sensor for detecting relative movement between the lance and the carriage, so as to detect when a reaction force acting on the lance upon encountering an obstruction in the tube bundle exceeds a predetermined limit.

A system capable of autonomous operation is disclosed for cleaning a tube bundle of a heat exchanger core. The system comprises a lance for directing a jet of fluid into spaces between the tubes of the bundle, a carriage for advancing the lance into the bundle, a mount movable relative to the carriage for holding the lance, and a sensor for detecting relative movement between the lance and the carriage, so as to detect when a reaction force acting on the lance upon encountering an obstruction in the tube bundle exceeds a predetermined limit.

An apparatus for sensing an obstruction within a tube being cleaned and repetitively advancing and retracting a flexible high pressure fluid cleaning lance within the tube is disclosed. The apparatus monitors drive roller/belt position and actual hose position, compares the belt (expected travel) to hose position (travel) and generates a position difference, or mismatch. If the mismatch is above a predetermined level, the drive motor direction is reversed for a predetermined time interval, and forward operation restored after the predetermined time interval; and the sequence of repeating the reversing and restoring operations is continued until the position difference or mismatch no longer exceeds the predetermined difference threshold.