Among other things, a digitally controlled actuator has a connector for coupling to a drive mechanism of an existing hand-driven cartridge reloader, to actuate a series of processing cycles of the reloader in which supplies of components are subjected to successive mechanical processing steps to produce reloaded cartridges ready for use. There are sensors associated with the actuator and the reloader to (a) acquire digital information that is indicative of a state of progress of each of the processing cycles and of conditions of the reloader related to the production of the reloaded cartridges, and (b) deliver the digital information to a digital controller for controlling the processing cycles of the reloader. The digital controller is connected to receive the digital information from the sensors and to control automatic operation of the reloader in successive processing cycles to produce reloaded cartridges without requiring human intervention.

A fully automated, integrated, end-to-end synchronized and compact manufacturing system produces polymer or metal case ammunition. Manufacturing stations support case assembly, sealing (gluing/welding), final product inspection, cartridge packaging or binning, and loading. Station modularity facilitates rapid changeover to accommodate ammunition of differing calibers. Sensors and apparatus may be provided to place a manufacturing cell in a wait state until all components or materials are received in a preferred orientation for proper assembly. The system may join and use multipart cases, each including a lower portion with a head end attached thereto and at least one upper portion having a necked-down transition to the open top end. Elevator feeders, vibratory bowl feeders, and robotic pick-and-place feeders may be used to deliver components for assembly.

One embodiment of the present invention provides a polymeric ammunition having a metal injection molded primer insert.

Systems, devices, and methods including a bullet; a retroreflector array adhered to a base of the bullet, the retroreflector array having prism facets with a periodicity between 0.2 mm-2.0 mm; and a cover disposed over the retroreflector array and hermetically sealed at the base of the bullet; where the cover is disposed over the retroreflector array in a first position prior to firing, and where the cover is released from the base of the bullet in a second position after firing.

A commercial oven, such as a combination oven providing steam and convection heating, may provide for two different peak power modes and for steam cooking. A temperature sensor sampling temperature from a region of the oven may be used to detect a complete filling of the oven with steam. The temperature of the temperature sensor is compared against different temperature thresholds depending on the selected peak power so that temperature may be used to discriminate steam filling for different peak power levels.

The present invention includes a powder compaction device comprising a loading platform positioned above a lower platform; a compaction rod aperture positioned in the loading platform; a vertical tube positioned in communication with the compaction rod aperture; a compaction rod positioned in the compaction rod aperture and extending through the compaction rod aperture, wherein the compaction rod comprises one or more reliefs having a powder volume; a drive motor in communication with the vertical tube and connected to the compaction rod to move the compaction rod through the compaction rod aperture; a first funnel-shaped device positioned below the loading platform, wherein the first funnel-shaped device comprises a first funnel aperture, wherein the first funnel aperture aligns with the compaction rod aperture to move the compaction rod through the compaction rod aperture and the first funnel aperture; an adaptor platform secured to the lower platform and aligned with the compaction rod aperture; an ammunition cartridge fixture slidably secured in the adaptor platform, wherein the ammunition cartridge fixture comprises a funnel-shaped opening, an interior cartridge shaped void, and a funnel aperture connecting the funnel-shaped opening to the interior cartridge shaped void, wherein the funnel aperture is aligned with the compaction rod aperture and the first funnel aperture to accommodate the compaction movement of the compaction rod; an ammunition cartridge positioned in the ammunition cartridge fixture; a powder reservoir positioned in communication with the first funnel-shaped device to transport powder to the first funnel-shaped device; a compaction controller in communication with the drive motor and one or more sensors to control the direction of the motor to control the direction of movement of the compaction rod and the force applied to the compaction rod to control the compaction of the powder; and a powder metering controller in communication with the gate and one or more second sensors to control the amount of powder delivered and he powder is despised.

The present invention provides a method of making a subsonic ammunition having a polymeric casing body having a generally cylindrical hollow polymer body having a body base at a first end thereof and a mouth at a second end to define a propellant chamber; a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber, wherein the propellant chamber has an internal volume that is at least 10% less than the open internal volume of a standard casing of equivalent caliber; and a primer insert positioned in the body base and in communication with the propellant chamber.

One embodiment of the present invention provides a polymeric ammunition having a metal injection molded primer insert.

The present invention provides a method of making a subsonic ammunition having a polymeric casing body having a generally cylindrical hollow polymer body having a body base at a first end thereof and a mouth at a second end to define a propellant chamber; a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber, wherein the propellant chamber has an internal volume that is at least 10% less than the open internal volume of a standard casing of equivalent caliber; and a primer insert positioned in the body base and in communication with the propellant chamber.

One embodiment of the present invention provides a polymeric ammunition cartridge and methods of making and using the same. The cartridge includes a substantially cylindrical insert connected to a substantially cylindrical polymeric middle body. The substantially cylindrical insert includes a top surface opposite a bottom surface and a substantially cylindrical coupling element that extends from the bottom surface, a primer recess in the top surface that extends toward the bottom surface, and a flange that extends circumferentially about an outer edge of the top surface. The substantially cylindrical polymeric middle body includes a substantially cylindrical polymeric bullet-end and a substantially cylindrical polymeric coupling end connected by a powder chamber, wherein the substantially cylindrical polymeric coupling end contacts the substantially cylindrical coupling element.