A cartridge casing comprises a casing tube having a first end and a head cap. The first end of the casing tube abuts and is joined with the head cap such that an orifice in the first end of the casing tube is aligned with a passage in the head cap to define a flash passage. The head cap and casing tube are held together by a deformable member.

The present invention provides a method of making a subsonic ammunition cartridge having a polymeric casing body having a generally cylindrical hollow polymer body having a body base at a first end thereof and a mouth at a second end to define a propellant chamber; a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber, wherein the propellant chamber has an internal volume that is at least 10% less than the open internal volume of a standard casing of equivalent caliber; and a primer insert positioned in the body base and in communication with the propellant chamber.

A cartridge casing comprises a casing tube and a head cap. The casing tube bounds at least part of the head cap. The head cap is being fixed relative to the tube by a welding process.

A cartridge with a drive system and a projectile which is connected to the drive system, wherein the drive system has a propellant case filled with a propellant and has a case bottom containing a substantially axially extending case bottom opening with a T-shaped edge contour. The case bottom opening is closed by a plug which is of T-shaped configuration, receives an ignition cap and is held in position by a safety fuse ring of a rupture disc. The safety fuse ring is arranged between the front side of the head part of the plug and the rear side of an adjoining inner-side projection of the case bottom, with the result that the propellant chamber is delimited by the front surface of the plug neck. An inner edge of the safety fuse ring engages in a positively locking and/or non-positive manner into an outer groove-shaped recess of the plug.

An explosive device contains a water-reactive material that ignites upon exposure to water. The water-reactive material ignites a water-activated fuse that has a predetermined burn rate and length. The predetermined burn rate and length allows the device to sink to a desired depth before exploding. Hence, the device explodes after a desired period of time and/or at a desired depth. Defense against underwater swimmers is an advantageous feature of embodiments of the disclosure. The device can use a forty millimeter (40 mm) form factor, which permits launch of the device from convention grenade launchers.

A duplex projectile cartridge system (e.g., 400) for use in a standard rifle (e.g., 10) has a front bullet (e.g., 320) and a substantially cylindrical back bullet (e.g., 440) coaxially aligned with one another. The front bullet's base is held in the cartridge case neck far enough to engage the back bullet's front surface so that the case neck simultaneously bears upon the front bullet and the back bullet. Optionally, the cartridge configuration orients the back bullet and defines one or more gas bypass lumens to allow expanding gas to initially bypass the back bullet and drive the front bullet distally to force an inter-bullet gap (e.g., “IBG” 480) upon firing.

The present invention provides a primer insert for use in a polymeric ammunition cartridge includes a top surface opposite a bottom surface and a extraction flange that extends circumferentially about an outer edge of the top surface; a coupling element that extends from the bottom surface, wherein the substantially cylindrical coupling element is adapted to receive a polymer overmolding; a primer recess in the top surface that extends toward the bottom surface, wherein the primer recess comprises a recess bottom and a circular recess side wall; a primer flash aperture through the recess bottom that extends through the bottom surface, wherein the primer flash aperture is adapted to receive a polymer overmolding to form a flash hole; and a groove in the primer recess positioned around the primer flash aperture adapted to receive a polymer overmolding, wherein the groove extends at least partially over the bottom surface and at least partially over the circular recess side wall and the groove is adapted to receive polymer over the bottom surface and at least partially over the circular recess side wall.

Manufacturing capsules, comprising preparing a first and a second capsule element, at least the first element containing a cavity, each element, being provided with a peripheral ring, bringing the elements together, so that the rings are superimposed, placing the two elements between a sonotrode and an anvil, the anvil containing an anvil recess and a striking surface, surrounding the anvil recess, the sonotrode including a sonotrode recess, with the same cross-section as the anvil recess, and a working surface surrounding the sonotrode recess, wherein the striking and working surfaces are configures to come into contact with each other on a working area, extending around the recesses, clamping the rings between the working surface and the striking surface by the proximity of a sonotrode and the anvil, activating the sonotrode and directing the ultrasound towards the anvil, whilst maintaining the clamping action, wherein the rings are detached from the capsule.

The present invention provides a subsonic ammunition cartridge including a polymeric casing body comprising a generally cylindrical hollow polymer body having a body base at a first end thereof and a mouth at a second end to define a propellant chamber; a propellant insert positioned in the propellant chamber to reduce the internal volume of the propellant chamber, wherein the propellant chamber has an internal volume that is between 25 and 80% less than the open internal volume of a standard casing of equivalent caliber; and a primer insert positioned at the body base and in communication with the propellant chamber.

An existing munition may be modified, using a modification kit, to provide enhanced fragmentation effects. The munition may be enclosed in an airframe, which also contains preformed fragments, and one or more adapters may be used to provide connections through the airframe. The adapters may be used to substitute for types of connectors already on the existing munition. The adapters may include one or more of an adapter for coupling a tail kit to a tail of the munition, an adapter for coupling a nose kit to a nose of the munition, and an adapter for coupling lugs to the munition. The adapters may engage couplers on the munition, and/or may engage the airframe. The modification of the existing munition may transform the existing munition into a fragmentation weapon, for example usable for height-of-burst detonation to spread fragments over a large area.