An additive manufactured heat exchanger includes a monolithic housing defining an outer surface, a plurality of first fluid passageways extending between a first fluid inlet and a first fluid outlet, and a plurality of second fluid passageways extending between a second fluid inlet and a second fluid outlet. A cross section of the outer surface defines an irregular shape, the plurality of first fluid passageways and the plurality of second fluid passageways define a convoluted flow matrix within the monolithic housing, and the outer surface of the monolithic housing is complimentary to a space between at least two components of a vehicle. The monolithic housing can also include a plurality of third fluid passageways extending between a third fluid inlet and a third fluid outlet.

An internal combustion engine including a crankcase and a cylinder head are described, including at least one cylinder block, at least one flat flange surface for accommodating at least one oil cooler, at least one oil cooler, at least one coolant inlet to the oil cooler, at least one coolant outlet from the oil cooler, and at least one internal cooling section.

An internal combustion engine includes a crankcase with a plurality of piston-cylinder arrangements and a valve head positioned above the crankcase at least in part containing a valve train. The internal combustion engine further includes a head cover coupled to the valve head and having a blowby outlet and a baffle positioned between the head cover and the crankcase and defining an oil passage internal to the baffle. Engine oil circulates through the oil passage of the baffle to transfer heat to blowby gas flowing from one or more of the plurality of piston-cylinder arrangements before exiting the valve head through the blowby outlet in the head cover.

The present invention relates to automotive products, as well as uses thereof, which can facilitate warming of engine oil in an energy efficient and, therefore, more environmentally friendly manner. More specifically, a fluid reservoir is disclosed that includes a double walled vessel that defines a fluid containing compartment and has a self-contained region that shares a wall with the fluid containing compartment. A composition in the self-contained region at least partially covers the shared wall surface, and one or more light sources are positioned in the self-contained region to induce a phase change in the composition. The composition includes a phase-change material (PCM) and a molecular switch material. This fluid reservoir can be used to heat oil in an engine or oil pan.

A lubrication system for a transmission assembly includes a primary reservoir, at least one primary jet, a primary circulating system fluidly coupling the primary reservoir and the at least one primary jet, a secondary reservoir, at least one secondary jet, and a secondary circulating system fluidly coupling the primary reservoir and the at least one secondary jet and fluidly coupling the primary reservoir and the secondary reservoir.

A housing for a drive system. The housing defines a motor cavity, an electronics cold plate, an oil cavity, and a coolant cavity. The coolant cavity defines a first coolant flow path configured to provide cooling to the motor cavity and the oil cavity. The coolant cavity defines a second flow path configured to provide cooling to the motor cavity and the cold plate. The housing defines a coolant inlet and a coolant outlet fluidically coupled to the first coolant flow path and the second coolant flow path, such that the first coolant flow path and the second coolant flow path are parallel fluid paths. In some applications the coolant paths can be connected in series. In some examples, the housing is configured to cause a counter-flow heat exchange between an oil flowing in the oil cavity and a coolant flowing in the first coolant flow path.

An additive manufactured heat exchanger includes a monolithic housing defining an outer surface, a plurality of first fluid passageways extending between a first fluid inlet and a first fluid outlet, and a plurality of second fluid passageways extending between a second fluid inlet and a second fluid outlet. A cross section of the outer surface defines an irregular shape, the plurality of first fluid passageways and the plurality of second fluid passageways define a convoluted flow matrix within the monolithic housing, and the outer surface of the monolithic housing is complimentary to a space between at least two components of a vehicle. The monolithic housing can also include a plurality of third fluid passageways extending between a third fluid inlet and a third fluid outlet.

An oil thermal management system for a gas turbine engine includes a control system operable to selectively heat oil in the oil system with the heater system greater than a predetermined temperature prior to engine start. A method of starting a gas turbine engine includes sensing an oil temperature with respect to a predetermined oil temperature for engine start; and heating the oil to the predetermined oil temperature for engine start in response to the oil temperature being less than the predetermined oil temperature.

Methods and systems are provided for a cooling device connected to components of a motor vehicle. The cooling device influencing a fluid flow moving past the vehicle components. In one example, a system may include a cooling device positioned below an oil sump. The cooling device may feature an apparatus such that a fluid flows between the apparatus and oil sump. The cooling device may also be positioned below a transmission housing.

A lubrication system for a transmission assembly includes a primary reservoir, at least one primary jet, a primary circulating system fluidly coupling the primary reservoir and the at least one primary jet, a secondary reservoir, at least one secondary jet, and a secondary circulating system fluidly coupling the primary reservoir and the at least one secondary jet and fluidly coupling the primary reservoir and the secondary reservoir.