An exhaust component assembly includes a heat shield and a mounting structure to attach the heat shield to an outer housing of an exhaust component. The mounting structure comprises a primary insulator located between an outer surface of the outer housing and an inner surface of the heat shield and at least one secondary insulator positioned adjacent to the primary insulator. A method of assembling the heat shield to the outer housing of the exhaust component assembly is also disclosed.

An exhaust component assembly includes a heat shield and a mounting structure to attach the heat shield to an outer housing of an exhaust component. The mounting structure includes a primary insulator located between an outer surface of the outer housing and an inner surface of the heat shield, and at least one secondary insulator positioned adjacent the primary insulator. The primary insulator comprises a sheet of material including at least one encapsulated insulating cavity.

An exhaust muffler includes a first muffler section connected to an exhaust pipe and a second muffler section connected to the first muffler section. Exhaust gases delivered from the exhaust pipe are discharged from the first muffler section and the second muffler section out of the exhaust muffler. The first muffler section includes a tubular member made up of an inner pipe to which the exhaust pipe is connected and an outer pipe covering the inner pipe, and a connector connecting the tubular member and the second muffler section to each other. The first muffler section has a first expansion chamber defined therein between the inner pipe and the outer pipe. The inner pipe houses therein a valve for changing an amount of exhaust gases passing through the inner pipe. The first muffler section includes a curved portion that is curved vertically as viewed in side elevation of the vehicle. The exhaust muffler has a second expansion chamber defined in the second muffler section rearward and upward of the first muffler section, the second expansion chamber having a cross-sectional area larger than a cross-sectional area of the first expansion chamber. There is thus provided an exhaust device for an internal combustion engine, which includes a muffler compact in a longitudinal direction thereof.

A heat insulating structure of an internal combustion engine (engine 1) includes a cylinder-head-side heat insulating cover (30) and a cylinder-block-side heat insulating cover (40). Each of the first side walls (32) of the cylinder-head-side heat insulating cover (30) is disposed outwardly of, and is spaced apart from, a corresponding one of the second side walls (43) of the cylinder-block-side heat insulating cover (40) in the width direction of the vehicle. The lower edge of each of the first side walls (32) is positioned below the upper edge of the corresponding one of the second side walls (43) to overlap with the corresponding one of the second side walls (43) when viewed from the side of the vehicle.

An engine equipped with a turbo supercharger has an exhaust manifold coupled to an engine body, a turbo supercharger including a turbine housing demarcating a turbine chamber and a supply path of exhaust air, and a turbine insulator covering the same, and a manifold insulator covering at least the upper surface of the exhaust manifold and the side surface of the exhaust manifold on the turbo supercharger side. The exhaust manifold has a flange as a connection section with respect to the turbo supercharger. The manifold insulator has a cut-away section exposing a joining surface of the flange, and an opening caused by having the interval between the cut-away edge of the cut-away section and the outer peripheral edge of the flange be relatively wider in a predetermined position than in other positions.

A exhaust-gas heat management system includes a catalytic converter in the exhaust-gas train of an internal-combustion engine, a cover enclosing the catalytic converter, and thereby realizing a cavity for holding a latent-heat storage PCM, at least two fluid connections between the cavity and the collecting vessel, and a pump device for activating and deactivating a PCM circuit between the cavity and the collecting vessel by means of the fluid connections. A method comprises determining an operating state of the internal combustion engine, determining the catalytic converter temperature, determining the PCM temperature, activating the PCM circuit if the PCM temperature is above a phase transition temperature of the PCM, and the internal combustion engine is in a switched-on operating state or the internal combustion engine is in a switched-off operating state and the catalytic converter temperature is below a light-off temperature of the catalytic converter.

A vehicle exhaust component assembly includes a first exhaust component, a second exhaust component downstream of the first exhaust component, and an injection system configured to inject a reducing agent into engine exhaust gases upstream of the second exhaust component. A mixer connects an outlet of the first exhaust component to an inlet to the second exhaust component. The mixer includes an outer housing that is configured to direct a mixture of the reducing agent and the engine exhaust gases into the second exhaust component. The mixer also includes at least one insulation feature that is configured to reduce heat lost at the outer housing.

An exhaust pathway for an internal combustion engine passes from a larger pipe to a smaller pipe, and then back to a larger pipe. The smaller pipe has a bend of at least approximately 80, and each of the smaller and downstream larger pipes is disposed within, and spaced apart from, portions of a shell, such that cooling air passes in an air gap between the pipes and the shell.

An internal combustion engine system includes at least one combustor, a compressor arranged to compress air, an air guide arranged to guide compressed air from the compressor to at least one of the at least one combustor, an expander arranged to expand exhaust gases from at least one of the at least one combustor and to extract energy from the expanded exhaust gases, and an exhaust guide arranged to guide exhaust gases from at least one of the at least one combustor to the expander, wherein the exhaust guide is at least partly integrated with the air guide.

A sealing assembly for a sensor port of a double-walled muffler. The assembly includes at least an outer plate and a washer-type element. The washer-type element has a planar portion provided with an aperture, and a tube portion protrudes from an edge of the aperture. The assembly is mounted on a sensor port provided with a boss fixed to an inner wall of the double muffler wall, and with an opening in an outer wall surrounding the boss. The tube portion is fitted over the boss, and the assembly is fixed to the outer wall. Any radial or lateral movement of the boss relative to the outer wall is able to take place without losing sealing function, due to lateral freedom of movement of the washer-type element relative to the outer plate, and due to the fact that the boss is able to move relative to the tube portion.