Techniques are disclosed to aid fixing of an elongate wire within an elongate, linear cell of a honeycomb ceramic substrate unit for a gaseous emissions treatment assembly. In one method, the wire is formed with a resiliently flexible element, and inserted into the cell, the insertion act causing the resiliently flexible element to flex and to cause a part of the element to bear against a wall of the cell and so provide frictional retention of the wire in the cell. In another, method, an adhesive is used either on the outside of the wire or the inside of the cell. In another method, the wire is scored at spaced intervals along its length to provide relief spaces for linear expansion of the wire to reduce stress at its interface with cell walls.

A control device of an exhaust sensor comprises a battery voltage detection part detecting a voltage of a battery, and a heater control part setting a target temperature of an electrochemical cell and controlling the electric power supplied from the battery to a heater. The heater control part sets the target temperature to a first temperature after startup of the internal combustion engine until the voltage of the battery recovers to a predetermined voltage, and switches the target temperature from the first temperature to a second temperature when the voltage of the battery recovers to the predetermined voltage. The first temperature is a temperature lower than an operating temperature of the electrochemical cell and at least a lowest temperature at which a Leidenfrost phenomenon occurs at the protective layer. The second temperature is a temperature of the operating temperature or more.

A control device comprises an estimated temperature calculation part calculating an estimated temperature of a conductive base based on an engine operating state, an electrical heating permission judgment part judging if to permit warmup of a catalyst device by electrical heating, and a catalyst warmup control part warming up the catalyst device by electrical heating when electrical heating is permitted and warming up the catalyst device by heat of exhaust discharged from the internal combustion engine when electrical heating is prohibited. The electrical heating permission judgment part prohibits warmup of the catalyst device by electrical heating when it is predicted that the actual temperature of the conductive base has diverged from the estimated temperature, when the estimated temperature is low in reliability, or when it is not possible to calculate the estimated temperature.

A control device comprises a catalyst warmup control part configured to supply electric power to a conductive base to warm up a catalyst device. The catalyst warmup control part is provided with a first estimating part configured to estimate a temperature of the conductive base based on an engine operating state, a second estimating part configured to estimate a temperature of the conductive base based on a resistance value of the conductive base detected when supplying current to the conductive base, and an electric power control part configured to control an amount of electric power supplied to the conductive base when warming up the catalyst device based on a result of comparison of magnitudes of a first estimated temperature of the conductive base estimated by the first estimating part and a second estimated temperature of the conductive base estimated by the second estimating part.

A system includes an aftertreatment system having a catalyst, a heater, at least one sensor configured to determine an exhaust gas temperature, and a controller. The controller is structured to determine whether the exhaust gas temperature is at or below a predefined threshold temperature, provide a first command to start and control the heater in response to the exhaust gas temperature being at or below the predefined threshold temperature, modulate control of the heater as a function of the predefined threshold temperature and an actual temperature, and selectively provide a second command for a close post injection based on the exhaust gas temperature. The controller is further structured to coordinate the first and second commands using a chaining sequence, wherein the first command is provided followed by the second command only if the predefined threshold temperature is not attained by the first command.

A vehicle includes a power converter that receives power, and has first and second outputs, a low voltage battery that receives power from the power converter via the first output, and a heating element that receives power from the power converter via the second output, and provides heat to a catalyst of an exhaust system. The vehicle also includes a controller that commands the converter to provide power to the heating element via the second output according to a temperature of the catalyst.

A method of providing a heating cycle for an after-treatment system is described. The method comprises initiating a pre-charge cycle of a DCDC converter and determining a temperature of the after-treatment system. In response to determining the temperature of the after-treatment system is below a threshold temperature and the pre-charge is complete, the method further comprises operating a solid-state switch to electrically connect a high voltage power source to a heating element to of the after-treatment system, and heating the after-treatment system with the heating element until the after-treatment system reaches the threshold temperature.

A heavy duty truck includes a diesel engine that generates an exhaust gas flow and an exhaust after-treatment system for treatment of the exhaust gas flow. The exhaust after-treatment system includes at least one heater and at least one selective catalytic reduction system downstream of the heater. The heater is operated to inject supplemental heat energy into the exhaust gas flow at a rate based on a difference between a target rate of heat energy in the exhaust gas flow at an inlet to the selective catalytic reduction system and a rate of heat energy supplied to the exhaust gas flow from the diesel engine.

Methods and systems are provided for an exhaust system. In one example, a method includes heating an aftertreatment device during an engine off. The heating includes utilizing one or more of an injector, a heater, and a recirculation fan.

An abnormality detection apparatus calculates an accomplishment ratio parameter based on an actually supplied electrical energy defined as the integrated value of electrical power actually supplied to the electrically heated catalyst over a specific period from the start of supply of electrical power to the electrically heated catalyst to a specific time and a target electrical energy defined as the integrated value of target electrical power over the specific period. The accomplishment ratio parameter is a parameter relating to the ratio of the actually supplied electrical energy to the target electrical energy. The abnormality detection apparatus detects an abnormality of the electrically heated catalyst on the basis of the accomplishment ratio. The specific time is a time after the start of supply of electrical power to the electrically heated catalyst and before or simultaneous with the time when the actually supplied electrical power substantially reaches the target electrical power.